SATHISH KUMAR
: adoz1h@r.postjobfree.com : +971-********* / +971-*********
COMMISSIONING / OPERATIONS & MAINTENANCE / MECHANICAL TECHNICIAN
Techno-dexterous individual well-versed in Mechanical Engineering in Oil & Gas Industry; intending to be a part of an organization with a competitive environment and the scope to constantly learn and develop technical and management skills and make the best use of it for the growth of the organization. Seeking career enriching jobs in the Oil & Gas Industry
EXECUTIVE SUMMARY
Documented success with 8+ years of cross cultural experience in Mechanical Operation and Maintenance, pre-commissioning, commissioning, and major turnaround of plants like Gas-recycling, Gas Reinjection, Gas-lift plant, Oil & Gas separation, and Pumping stations of various capacities with variety of rotary equipment
Adept at diagnosing faults on rotating equipment such as pumps, compressors, aboveground storage tanks, tank farm, shell and tube heat exchangers, underground pipeline, steam turbines, gas-turbines, gear-boxes, fans, blowers, turbo expanders, chemical dosing/injection pumps, and other plant equipment
Proficient in performing onsite alignment of rotating equipment using various methods and rectifying as per protocol readings, with knowledge of API standards applicable to Oil & Gas industry used for the procurement of spare parts, updating inventory in stores for routine preventive maintenance, breakdown, and shutdown jobs
Expertise at designing and performing predictive, preventive, and corrective maintenance on equipments, systems, and structures at customer site, with awareness about company HSE policies, and participation in application of standards and safety related issues as the topmost priority in all plant maintenance activities
Well versed with, Plant P&ID drawings, API standards, and Equipment inspection schedules/procedures pertaining to Refinery and Oil & Gas field equipment design specs
Skilled at Gas & Steam Turbines Commissioning, with developed engineering skills on rotary and stationary equipment like pumps, compressors, pressure vessels, towers, aboveground storage tanks, tank farm, shell and tube heat exchangers, process piping, underground pipelines, flares, oil/gas well-tie-ins, gathering systems, gas sweetening units, and package equipment
Accomplished professional with a diversified experience in the energy and gas sectors and a reputation for maintaining highest production, quality control, and safety records, while managing business relations with contractors, vendors, sub-contractors, and sub-vendors
Highly organized professional technician ensuring guaranteed compliance with quality requirements for procurement, fabrication, construction, pre-commissioning and commissioning, troubleshooting, and maintenance of various rotating equipment
Proactive and organized with passionate commitment to quality repair and maintenance, with safety, quality, and customer satisfaction as the top priorities
CORE COMPETENCIES
Disassembly & Precision Assembly
Schematic Interpretation
Dynamometer Testing
Mechanical Troubleshooting
Commissioning & Startups
Equipment Maintenance
Precision Measurement
Software Uploading & Parameter Set
Static/De-energized Tests
Failure Analysis
Contamination & Quality Control
Overhauling
Testing & Tuning
OSHA, EPA, USCG, DOT, and BSEE Compliance
Repair & Replacement
Inspection & Maintenance
Hydraulic & Pneumatic Systems
Materials & Construction
KEY DELIVERABLES
Offshore Equipment: Operating X-Mas Tree gate valve, crown, upper master, lower master, wing valve (opening and closing), surface valve, adjustable choke valve, SSV & SDV. Choke Manifold, upstream, by-pass, positive valve, adjustable choke valve and downchanging of chokes, Oil & Gas pipe manifold port side or start board side valves, with knowledge on flow lines, work of separator, condition of test, production, separator 3 phase (gas, oil andwater) separate, pressure control valve, PCV, oil level controller, gas pressure controller, changing of orifice plates, taking separator reading, flowing well fluidthrough separator, by-passing, opening and closing manual low torque valves
Centrifugal Pumps: Functioning on different types of Centrifugal pumps, Back pull out (Overhang), Between bearing Pumps, Vertical inline pumps, Single and Multi Stage Sum Pumps, Multistage Barrel type, and Multistage Axial Split Pumps
Rotary Type Pumps: Handling Screw pump (Double screw, Triple screw) and Gear pump, Change Bearing, Mechanical seal, checking clearance between screw and casing, checking Gear Backlash, and setting the proper timing
Centrifugal Compressors: Brands: Sulzer, Ingersoll-Rand, Nuovapignone: Executing complete strip down and reassembly of centrifugal compressor
Reciprocating Compressors: Brands: Nuova-pignone, Dressor Rand, Atlas Copco: Preventive maintenance and complete overhauling of compressor used for instrument air, utility air, and to produce nitrogen
Screw Compressor: Operation maintenance and troubleshooting of different makes of screw compressor like Ingersoll Rand, K.G. Khosla, Kirloskar, Chicago Pneumatics, ELGI, etc.
Steam Turbines: Brands: Coppus, KKK, NuovoPignone: Minor, intermediate, and major servicing and inspections
Gas Turbines: Executing Combustion chamber and Hot Gas Path of GE (Frame 6) and NuvoPignone (Frame 5) Gas Turbines under guidance of turbine engineers
Fin Fans: Replacing blades and bearings, measuring and adjusting blade angle, tip clearance, adjusting belt tension: Brands: Hudson, Nuova Pignone
Mechanical Seals: Refurbishing all types of single double, tandem, and cartridge seals, with single, multi-spring, and bellows
Gearbox: General maintenance overhauling tooth conduct checking gears replacement, backlash measurement, and correction of gear box.
Bearings: Handling Frictional & Anti Frictional Bearing Checking and Change SKF, NACHI, FAG, and NSK
Valves: Servicing and testing various types of safety and relief valves, servicing and replacing of all types of common valves like Gate valve, Globe valve, Ball valve, Choke valve, Butter fly valve, Needle valve, 4 Way valve, Relief valve, NRV valve, and Pneumatic actuator control valve, handling Valve sheet changing and Valve passing test
Heat Exchanger: Managing plate type, shell, and tube (single and multi tubes) exchanger, maintenance and repair of tubes, nozzle baffle plates, spool piece etc.
Safety Equipments: Handling of Fire hydrant, fire Hose, Fire Nozzle, Fire Monitors, (Using Form Water System) Dry chemical Powder fire Extinguishers, Co2 fire Extinguishers and Sod Acid Extinguishers, handling of LEL Meters, Gas Detectors, Flame Detectors, and Smoke detectors, handling Safety Equipments, and handling Emergency Shutdown (E.S.D), Fire Shut Down (F.S.D.), and Actuating
CAREER CONTOUR
AL Shirah Recruitment Services Est.(UAE) Deputed to ADNOC Gas Processing Mechanical Technician Nov 2020 - Aug 2021
Spectron Engineers Pvt. Ltd. (IND) Deputed to ONGC (Offshore) Mechanical Technician Sep 2019 - Aug 2020
AL YUSR Townsend & Bottums (KSA) Deputed to Safaniya Oil Field (Offshore) Mechanical Technician Jun 2017 - Aug 2019
Kharafi National Co. LLC (Kuwait) Deputed to KNPC (Onshore) Mechanical Technician Sep 2016 - Mar 2017
Reliance Engineers (IND) Deputed to ONGC, Offshore Mechanical Technician May 2014 - Aug 2016
SCHOLASTICS
Diploma In Mechanical Engineering (2011 – 2014)
SSLC – (2008 – 2009)
TECHNICAL SKILLS
MS Office Suite (Outlook, Word, PowerPoint), AutoCAD, MATLAB, SAP
CERTIFICATIONS/TRAINING
BOSIET(OPITO)
Confined space entry certificate
Work management system(wms)
SAP
MAXIMO
H2S
PERSONAL DOSSIER
Date of Birth: 06th June 1992 Linguistic Abilities: English, Hindi, Malayalam and Tamil
Nationality: Indian Passport: N0864509 Present Location: Abu Dhabi (UAE) References: On Request
DECLARATION:
I hereby declare that the above-mentioned information is true to the best of my knowledge and belief.
DATE: A.SATHISH KUMAR