Manikkam Elumalai
Address: No - ** & **, Bhagat Singh St, Samathuva Periyar Nagar,
Old Perungalathur, Chennai-600063
Email: adoqo6@r.postjobfree.com Mobile: +91-967******* Career Objective
Being a Professional by approaching a job to achieve the company objectives with 100% commitment. I am looking for a challenging opportunity in any Engineering, Product Design & Development, Manufacturing and FEA/CAD area.
Experience Summary
Total 6+ years’ experience in Manufacturing, Design and Simulation Engineering service (OEM) Industries. Education Summary
Bachelor Degree in Mechanical Engineering (6.4CGPA) - 2014 ARS Engineering College, Chennai, Anna University, Tamilnadu, INDIA Higher Secondary School (60%) - 2010
JGN Hr. Sec. School., Chennai, State Board, Tamilnadu, INDIA Secondary School (67%) - 2008
JGN Hr. Sec. School., Chennai, State Board, Tamilnadu, INDIA Skills Summary
3D Modeling & 2D Drafting of Auto/Aerospace/Power Generation Components, Fasteners & Fastening System Application (Computer’s/Automotive/Aerospace).
Tool Design & Mfg. Process Development for machines (Sheet Metal Components) & Machining- Automotive/Aerospace/Power Generation Components, Fasteners & Engineering Products.
Design and manufacture of Weldment and large structural for food industry
Design of Collets, Jigs & Fixtures for holding, Inspection & Assembling of components in Automations.
Design of Bolsters (Machine Design) for automations. Software Skills
Solid Works: Part modelling, Assembly, Drafting, Sheet metal, Weldment, Simulation and Motion analysis
CATIA V5: Part modeling, Assembly, Drafting, Sheet metal and surface designing
Auto CAD: Drafting, Blocks and Detailing
Other CAD Tools: CREO, Autodesk Inventor
LEAN Techniques: AIMS, 8D, FMEA, PPAP & KAIZEN
Computer Skills
Operating Systems: WINDOWS
Applications: MS-Office
Professional Experience
1. Welder Technologies, Chennai July 2020 (Present Job) Sr. Design Engineer – Tipper/Trailer Application
Managing clients and their respective projects custom research team in matters of market research based on experience in engineering sector (Gauges and fixtures, Automations, SPM, Welding Fixtures, Structural Design, Tipper/Trailer, Automotive industries etc.)
Responding to RFP / Proposal Design (Objective, Research design, Sample Design, costing)
Upgrading traditional Heavy designs made with Mild Steels to Improved Light weight design using High Strength Steels (HSS)
Based on customer requirement to supervise and direct the daily activities of all Engineering Department team members.
Good command on entire product development process and Proto building activities 2 of 2
Ensures that all colleagues’ activities adhere to and support the Company Quality Standards
Ensure product optimization, developing light weight product solutions using alternate AHSS, Value Analysis and Value Engineering tools
Build and maintain ongoing relationships with the identified key persons within client organization
Support all travel requirements to customers (OEM, fleets, partners, etc.) and manufacturing facilities, when required.
Generate new detailed 3D CAD models and 2D drawings of Tipper/Trailer and Machine design layouts using Solid Works or AutoCAD from internal or customer provided drawings, rough sketches or from general engineering design information
2. SIM Technologies Pvt Ltd., Chennai June 2019 – July 2020 Technical Support Engineer – Simulation/FE Analysist
Handling Software SOLIDWORKS, SIMULATION & FLOW SIMULATION
Delivering Seminars, Webinars and Demos
Create a Concept development and Prototypes for Customers
Customer Doubts clarification relate to Design & Simulations
Perform modelling of mechanisms for motion study, motion analysis and force analysis in solidworks
Gather evidence for FEA simulation results as certification tools in solidworks
Analyze problems to see how mechanical and thermal devices might help solve the problem. 3. Flextech Automations., Chennai July 2017 – June 2019 Design Engineer – Solidworks & AutoCAD/Simulation
Working closely with the design and quality to improve the cycle time of manufacturing process and product quality
Design the base and structural of the special purpose machines in solidworks
Involving in new product design of Automobile Instrument and special purpose robotic automation to meet the entire customer requirement in solid works 2018
Design of all machine components to fit the all electrical, aesthetics & mechanical requirement. Verifying the assembly feasibility of machine element.
Create assembly layout drawing, components drawings, process flow charts, feasibility testing drawings using AutoCAD.
Responsible for Prototype development, Reverse Engineering, Testing & making the final drawings. Related to New development & production.
Conduct the finite element analysis modelling and assembly in solid works (static and fatigue).
Vendor Development follow up & quality check of Components.
Make 3D solid modelling & Drawing as per application of GD & T norms. 4. ASE Structure Design Pvt. Ltd., Chennai. July 2016- July 2017 CAD Engineer – Design
Perform Engineering works (underground Sewage/water Lines) related to configuring, deploying, maintaining and upgrading CAD models.
Design, develop and engineer high quality models using CAD tools
Design a 3D Modeling of Specific WO Components by using Solid works (Part modeling and Assembly)
Determine design specifications and parameters for CAD models as per ISO standards
Interact with client, as necessary to obtain critical design information necessary to complete project within intended time frame
Maintain records of design process in accordance with sound design practices and ISO requirement 5. Vestas Wind Technology India Pvt Ltd.., Chennai. June 2015 - April 2016 Trainee Engineer – Service & Maintenance
Operation and maintenance of 1.65MW Wind turbine Generator.
Handling of major break down and troubleshooting.
Maintenance of YAW /Pitch Motor and generator.
Analyzing the schematics of electrical circuits of related error and trouble shooting.
Attending to routine Breakdowns, Service, and Repair, Replacement of Components as and when required with in a time frame.
Various type of sensor associated with power generation and application.
Implementing and monitoring site safety activities. 3 of 2
6. Ford India Pvt Ltd., Chennai. November 2014 - June 2015 GAT – Graduate Apprentice Trainee
Administrator of Issue Management System of New Model Product Development
Coordination of prototype security plan for New Models Programs in Voice of Customer Fleet operation.
Drive the team to turn around issues and containments with action plan prior next build.
Investigating the early customer issues and finding the root cause & corrective actions& raise as issue
(AIMS) (Interim corrective action/Permanent corrective action).
Monitoring & Maintaining the Quality data backup for future discussions.
Coordinating the cross-functional teams for resolving the issues.
Drive Lead Plant issues and implement containment action for Ford India.
Manage the AIMS administration through Daily white-room meeting for all 5 PMT’ Project Achievement
Design of Washer Clocking Machine – Bosch Ltd.
Design of Plastic Welding Machine – Whirlpool of India Ltd.
Design of Enclosure Zonation Systems – Cauvery Electronics Consultants
FEA and Motion Analysis of 1 Ton Shell Bearing Assembly – KCP Ltd.
Structural and FE Analysis of Transformer Enclosure – Suvire Electrical Pvt Ltd
New U -shape tipper design for rock mining application – Ashok Leyland
New conical shape tipper design for rock mining application – Volvo Trucks
Various Tipper/Trailer concepts for local suppliers in India market – Local Market Hobbies
Playing Cricket, Games and Social networks.
Watching Movies and Listening to Music.
Personal Profile
Name : Manikkam E
Gender : Male
Father Name : Elumalai P
Mother Name : Bhavani E
Date of Birth : 01st APR 1992
Marital Status : Married
Languages Known : English, Tamil and Kannada
Nationality : Indian
Passport Details : P1886398
I hereby declare that all the above information is true to the best of my knowledge & belief. MANIKKAM E