Navdeep

Address: ***, ***** ***** ******, *********, Ontario, N2N 2A9

Email: ado5lw@r.postjobfree.com, ado5lw@r.postjobfree.com

SUMMARY

3+ years’ experience of Process Designing and Development in fast-paced manufacturing environment

Certified Six Sigma Green Belt (ASQ CSSGB), proficient in process improvement, capability enhancement, root cause analysis, DOE, Lean Manufacturing and improvement through DMAIC approach

Extensive experience in tooling, fixture and die designing for CNC turning machines and Cold forming machines

Proficient in CNC programming

Hands on experience with PFMEA, Control plan, PPAP, APQP and Total Quality Management (TQM)

Trained in Statistical Process Control (SPC), Measurement System Analysis (MSA) and GD&T

CORE COMPETENCIES

Designing Software: AutoCAD, SolidWorks, Creo, Mastercam

Process Improvement tools: Lean six sigma (DMAIC), Line balancing, Cycle time improvement, Motion and time studies, 5S, Poka-yoke, Process capability study and Cost reduction

Soft skills: Problem solving, Decision making, Self-motivator

Others: MS office, SAP, Minitab

WORK EXPERIENCE:

Assistant Manager, Process design and development (Jul, 2017- April,2021)

Rane NSK Steering Systems Private Limited, India

Responsibilities:

Design and development of machining and assembly processes for manufacturing of Electric Power Steering for new products from Tata, Ford, Suzuki and Volkswagen as per the APQP process.

Process improvement through capacity enhancement, capability improvement and mistake proofing.

Finalization of machine specifications and requirements for new forging, turning, grinding and heat treatment machines

Processing cost estimation for new projects and Capital expenditure management

Installation, ramp up and handover of new machines

Accomplishment:

Successfully developed and established forging and machining processes meeting quality, cost and delivery requirements for new products from Maruti, Volkswagen and Ford

Designed and arranged local cold forging die set for new product saving 3 Million INR

Completed multi-modelling on vertical serration rolling machine through modification in fixture design reducing the change over time from 45 minutes to 2 minutes.

Lead a Quality Improvement Team and implemented Taguchi’s Design of experiments for process improvement reducing rejection from 10,000 PPM to 0 and thereby saving 8,00,000 INR per annum.

Documented manufacturing new processes into PFMEA, control plans and SOP’s.

Localized a product by setting up a new process reducing the cost of import (buy to make)

Installed 8 new machines for capacity enhancement meeting the process capability requirements

INTERNSHIPS:

Honda Motorcycles and Scooters India Pvt. Ltd. Jun- Jul, 2016

Carried out work, time and layout study for packaging of Complete Built-Up unit and reduced its cycle time by 3 seconds per piece.

Defence Research and Development Organization, Delhi Jun- Aug, 2015

Studied the principle of Mass Spectrometer based Helium leak detector and its application to detect fine leaks in high vacuum.

PROJECT EXPERIENCE:

SAE BAJA INDIA 2017 / ENDURO STUDENT INDIA 2017 Jan- Feb, 2017

Designed and fabricated an All-Terrain Vehicle (ATV)

Role in the events:

Managed a team of 40 members in 2 national ATV design events as captain.

Lead the design department; designed chassis and suspension arms.

Responsible for new team member recruitment; organized exam and interview.

Responsible for marketing and sponsorships; Landed sponsorship from HEL Performance, UK.

Achievements:

Ranked 1st in the ‘Go Green Event’ and 2nd in ‘Suspension & Traction event’ at SAE BAJA

Ranked 7th overall out of 150 teams at SAE BAJA

Minor Project Aug- Dec, 2016

Analyzed modified vapor compression refrigeration system to increase refrigeration effect by addition of water-cooled condenser incorporated with a cooling tower.

EDUCATION

Master of Engineering, Mechanical and Mechatronics Engineering Sep 2021 - Present

University of Waterloo, Canada

Bachelors of technology, Mechanical & Automation Engineering Aug 2013 - May 2017

Guru Gobind Singh Indraprastha University, India

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