Venkatesh Duraisamy

Production Management Professional

Phone no: - 647-***-**** Email: - ado4kb@r.postjobfree.com

PROFILE

Production Management professional with over 10 years of proven experience in production maintenance planning, quality control, project management and Logistics and supply chain.

Experience in managing up to 60 employees in a unionized and non-unionized environment.

Skilled in root cause analysis, Preventive and corrective maintenance, continuous improvement, lean manufacturing, 5s, ISO 9001 14001 Labor management, Environmental Health and Safety.

AREA OF EXPERTISE

Material Planning

Inventory planning

ISO Standards 9001 & 14001

Resource Planning

Logistic control

Trouble shooting and Optimization

Continuous Improvement

Process Improvement

Plant shut down and start up

Quality Control

Chemical Processing

Operational management

Project Reporting

Environmental Health & Safety

Budgeting

Safety Training

Purchasing

PROFESSIONAL EXPERIENCE

Qusac Decaf and pharma (SQF Regulated Facility) Valleyfield QC September2020- October 2021

Production/Warehouse supervisor

Lead, coordinate and schedule work for operator and maintenance personals also evaluate the performance of operators (team of 15 operators and 5 general labors).

Ensure proper operations of production equipments also execute demand of materials and supplies through Internal software ICS

Resolve and taking corrective action on labor issues during production

Recommend corrective actions using continuous approach to improve productivity, product quality and downtime

Responsible for planning production schedule also team member schedule

Train new staff on operations, safety, company policies ensures documentation of staff training.

Participated in execution of the quality systems and execute qualification protocols during validation activities

Working on different projects executed in the plant.

American Iron and Metals Hamilton ON 2019-2020 (Contract)

Operations Coordinator/ Planner

Responsible for complete planning for production and maintenance.

Responsible for ordering and maintaining the inventory. Coordinate with logistic deliveries.

Proficient in Maximo ( Work order for preventive and corrective maintenance, purchase order )

Creation of preventive, corrective maintenance planning. Get track on down time and perform Improvement analysis. Allocation and track of labor hours and training and development of labors.

Getting quotes, creating work and purchase orders through internal software. Work with procurement and buyer by helping them to select the proper materials.

Responsible for working with external contractors and bringing equipments for maintenance activities.

AV Terrace Bay Inc., Terrace Bay, ON 2018-2019

Production Supervisor

Shift In charge for wood room, Digesters, BSW, Bleach, Chemical Preparation and Pulp Machine areas. Managing my own crew of 25 people (union atmosphere).

Responsible Production scheduling, planning and Inventory control. Actively participate with maintenance and project leaders to achieve the active throughput.

Worked in team to increase the production, reduce the production cost and wastage of raw materials, reduced the down time and optimize production.

Conduct detail technical discussion for smooth operations, start-up and shutdown.

Continuously monitored production process, labor management (time card, overtime, vacation, shift coverage). Responsible for updating and maintaining all management documents (Environmental and Safety training documents). Responsible of purchasing of goods. Experience in ERP. Safety talks and quality control activities.

Responsible for lock out tag out, confined space entry for vessel guard, Issuing of hot work permits. Promote preventive maintenance activities. Ensure health and safety standards are met.

Perform technical studies, troubleshoot, and process Improvements ideas to meet KPIs.

Ensure quality and process standards for the final products.

Worked on various process trails and reliability studies. In charge of JHASC in the shift.

Digital Specialty Chemicals, Toronto, ON 2017-2018

Chemical process Technologist

Continuously monitored to improve the process, quality and yield of the final product by following ISO 9001 14001 GMP and CGMP standards in production, quality control and R&D departments.

Responsible for running the batches, checking the incoming and outgoing materials. Work closely with research chemist to improve the production and quality. Responsible for updating the inventory through SAP database, shipping and receiving of dangerous goods by following health and safety standards. Ensure proper labeling made with the ISO Standards.

Member of Joint health and safety committee and Incident Investigation team (Investigate all the Incidents within 24 hours). Perform root cause analysis and corrective actions for all the safety related Incidents.

Proactively participating in the plant safety measure, actively interacting with the hourly employees and contract workers to improve the working conditions

Create daily production log sheet cleaning procedure and final product quality control sheet and updating the sop.

Giraffe foods, Mississauga, ON 2017

Production Associate Blending/ Machine operations

Operate and Adjust blender control in the tank, valves and pumps Through DCSsystem. Accurately estimate and measure compound needed. Follow GMP Procedures.

Working knowledge on different production equipment, Start up, shutdown and line cleaning.

Follow the health and safety policy, Implement the root cause analysis. Maintained the work station in 5S standard.

Work closely with maintenance department, Implemented productive maintenance.

Continuously monitored, troubleshoot and fix the basis issues in work stations.

Worked in various sections like blending, forming, post oven and packaging areas.

Performed analysis and generate the report for the quality control department.

Process Research Ortech, Mississauga, ON 2013-2017

Plant Supervisor (Lab, Pilot plant and maintenance)

Closely worked with external clients, made detail study on the projects from the lab scale to final project report.

Performed production and maintenance scheduling throughout the plant. Responsible for purchasing and inventory control.

Leader of health and safety committee, continuously monitoring health and safety regulations, Prepare paper works for Transportation of hazardous goods and incoming and outgoing materials.

Experience in reviewing and writing SOP. Responsible for purchasing of goods in the plant

Work with compounders for batch process. Interpret the result for better understanding of the project status

Hands on experience on operating material handling equipments.

Performed environmental and quality auditing inside and outside of the facility

Supervised and trained permanent and hourly employees and co-op students by providing training, coaching and constructive feedback.

SPB Projects Consultants, Chennai, India 2008-2011

Junior Project Engineer

Accomplished technical audit on equipment verifications for ITC (Indian tobacco Company) Paperboards and Specialty paper division, worked on design and commissioning of Paper Machine 5 which is one of the fastest running paper machine in India

Review Meeting with vendors and clients, Preparing and sizing Layout drawings

Experience in Failure Analysis, Reliability Improvement for major equipment’s and mill development studies

Worked on two largest paper machine in (South Asia) performed commissioning, erection, primary trial and participate in continues Improvements

Performed ISO auditing throughout the pulp and paper mill and submitted the final reports for various pulp and paper Industry clients.

EDUCATION

Les Centres integers du nouvel-envol 2021

French Level 1

Fanshawe College, London, ON 2012

Ontario Post-Graduate Diploma in Business Management

SRM University, Chennai, India 2011

Bachelor of Technology in Chemical Engineering (Equivalent to a 4 year Bachelor of Science in Engineering from any Canadian university)

SIT, Trichy, India 2006

Diploma in Pulp and Paper Technology (Equivalent to a 2 year Post-Secondary Diploma from any Canadian University)

CERTIFICATIONS

Succeeding at work (18 Certification) employability and essential skills for jobs in food and beverage manufacturing industry Canada. (on going)

SIX SIGMA GREEN BELT CERTIFICATION

Completed Competent Supervisor Training course certification from ministry of labor

WMIS 2015, OHAS Certifications from WOW Canada INC

Certification in safety handling and disposing of chemicals from wow Canada INC.

Certification in ISO system and Quality management 9001&14001

Environmental health and safety certification

Certification on Forklift

Certification on lift truck (Walkie & rider/ pallet).

Operated cranes hoists hydraulic and material handling equipments

Software Experience

Microsoft Nav, ADP SAP, Maximo, TQMS ERP, ICS and MS OFFICE.

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