Senior Manufacturing Engineer
MOHAMED
ABUTHAHIR
A competent and self-driven Engineer who has vast knowledge in the field of Manufacturing and can work on challenging roles which requires inherent skill set to implement new ideas in the Manufacturing Engineering field and handles technology that would in turn contribute to growth of organization to achieve the short term and long-term targets. Has ability to work independently with problem solving capability and has sound decision-making skills.
Caterpillar India Private Limited
Manufacturing Engineer 3
chennai, Tamil Nadu
January 2020
- Current
Caterpillar India Private Limited
New Product Introduction Lead
chennai, Tamil Nadu
September 2018
- December 2019
PROFILE • ABOUT ME
WORK EXPERIENCE
Transformed the OFF HIGHWAY TRUCK ASSEMBLY line to achieve the productivity by 30 % by implementing the Built to ship strategy, Common sequence and through layout and process optimisation which involves, BOM planning, Tools and Equipment Planning, Layout planning and Material delivery requirement planning. Led the team of 6 people to implement the new process sequence through the Rapid Improvement Workshop.
Implemented crane-less assembly station introducing the simplified Frame transfer system to inward the frame from paint shop to assembly line.
Lead for 775 New product introduction to establish the manufacturing capacity at Tiruvallur through APQP and NPI methodology which involves MBOM, Process Documents and routing configuration in SAP and Identify and plan for Tools and Equipments requirements for NPI. Established BIQ process for Manufacturing Engineering process to implement lean in process planning and validation process. Identify strategic business opportunity to reduce the throughput time by optimising the bottleneck.
Led NPI / NSI program for OHT Products - Introduction of TITAN Tier4, 773GC and 777EPrime NPI in Thiruvallur and validated the product and process through Process validation area which involves BOM planning, Tools and Equipment planning and sound test setup and validation as part of Regulation requirement.
Established Process validation area to validate the product and process characteristics for all OFF highway truck NPI and Non NPI implementation and improvements.
Established the Built in Quality process for Process validation area to monitor and achieve the defect free process and product to customer. CHENNAI, Tamil Nadu
+91.944-***-****
************@*****.**
m
https://www.linkedin.com/i
n/abuthahir-lathif-
6301ab3b/
SAP PP Module
Teamcenter visualization mock
up
MS Office
Auto cad
Lean Manufacturing
BIQ
MOST
APQP
NPI
Windows
MS Office
Autocad
MOST
Teamcenter Manufacturing
APQP
NPI
SAP PP Module
TRAINING & CERTIFICATONS
SIX SIGMA GREEN BELT
Caterpillar, 2014
MOST
UMAS, 2018
SKILLS
COMPUTER PROFICENCY
LANGUAGES
Manufacturing Engineer 1
Manufacturing Engineer 1
Chennai, Tamil Nadu
July 2012
- September 2018
Graduated
May 2015
Mechanical Engineering, Bachelor of Engineering / Bachelor of Technology,
Sathyabama University
University
chennai, Tamil Nadu
Graduated
May 2007
Mechanical Engineering, Diploma,
Valivalam Desikar Polytechnic college
DOTE – Marks 79%
Nagapattinam, Tamil Nadu
I, MOHAMED ABUTHAHIR A, hereby declare that the information contained herein is true and correct to the best of my knowledge and belief.
Mohamed Abuthahir CHENNAI, Tamil Nadu
20/02/2021
Visited Caterpillar Xuzhou Limited located at China to study and implement the best practices as part of Benchmarking Study and NPI introduction.
Visited Caterpillar Japan Limited located at Akashi Japan, To study and Introduced paint before assembly process for Excavator assembly line. Established Manufacturing capacity for new product (OHT 777E) which involves process planning, BOM planning, Tools and Equipment planning and planned method documents planning as per APQP guidelines and scientific way of line balancing.
Established Manufacturing capacity for 50 numbers LHEX /year with standard industrial parameters with integrated BIS, BIQ and with all production tooling and equipment.
Implemented Poka Yoke through angle monitoring control system in the DC tool to prevent thebolt elongation failure.
Implemented Kitting for H2k Parts at OHT assembly to improve the material presentation andMBOM accuracy.
Achieved Single piece flow for Front end attachment assembly in Hex by developing and-implementing a layout based on SLP and eliminated the NVA.
Involved in Machinery and Equipment Technical specification finalisation, Standard component selection, Supplier selection and finalisation, Procurement process, Installation and Prove out for Key equipment.
EDUCATION
DECLARATION
Tamil
English
Birthday
21/08/1988
Gender
Male
Marital Status
Married
Father’s Name
Mr. Abdul Lathif
Nationality
Indian
Passport
S5241799, Expires 07/20/28
PERSONAL
INFORMATION