PROFESSION
MAINTENANCE INSTRUMENT/ELECTRICAL TECHNICIAN/SUPERVISOR
SUMMARY
Experience:
Installation and Commissioning ( Over 20 years )
PLC and Scada control ( Over 15 years )
Plant Maintenance and upgrades ( Over 20 years )
Troubleshooting and diagnostics ( Over 20 years )
I have thirty one years experience in HEAVY manufacturing/FMCG /Construction/Projects environment and twelve years at supervisory level.
Multi-skilled technician trained by German experts,can work on electrical and mechanical equipment
Verifying that quality related site activities are in accordance with the applicable codes and standards
Controlling work procedures to improve quality throughout the whole construction process
Management of factory assests in terms of accountability,control&measurability of asset performance&lifespan
Leading a worldclass maintenance team that provided top quality service&workmanship at the lowest possible cost
Used proactive approaches such as good installation and design standards &quality control plans
Applied failure closeout techniques to close out all identified failures&prevent re-occurrence&reduction of maintenance costs and plant downtime
Setting and managing objectives to continually improve the effectiveness of the maintenance management system
Controlled maintenance,overtime and personal costs to 95% of the budget
Prevention of accidents&incidents to personnel,the environment and equipment
Developing a culture whereby leadership,teamwork,responsibility,recognition&innovation shall be the cornerstone of the department
Reducing reaction time to breakdowns(MTTR)
Increasing mean time between failures by doing 100% scheduled maintenance(MTBF)
Treating all our customers with respect and dignity
Coordinating daily tasks according to priorities and plans
Delegating responsibilities to the crew and contractors
Resolving conflicts or miscommunication that happened on site quickly and amicably
PERSONAL DETAILS
SURNAME : Makuwerere
FIRST NAMES : Trusty
GENDER : Male
DATE OF BIRTH : 1964 - 06 – 22
HOME LANGUAGE : English
CONTACT NOS : +277******** and +277********(wife)
SA ID. NO : 640**********
MARITAL STATUS : Married
DRIVERS LICENCE : Code 10
RESIDENTIAL ADDRESS : 9 Majuba Court
Corner Mentz Street/Greta Road
Cassaldale,Springs,1559
NATIONALITY : Zimbabwean
EMAIL ADDRESS : adnkav@r.postjobfree.com
adnkav@r.postjobfree.com
TERTIARY EDUCATION
INSTITUTION : City and Guilds of London
QUALIFICATION : Certificate: Industrial Measurement and Control Technician
DATE : Completed: 1989
DETAILS : A) Part 1,2,3 Technician Certificates
B) Full Technological Certificate
COLLEGE ATTENDED : Harare Polytechnic (1985 – 1989)
HIGH SCHOOL ATTENDED : Mufakose High-1982
PROFESSIONAL REGISTRATION : SAIEEngineers Senior Member
COURSES
Pneumatics-Delta Engineering Training Center
Programmable Logic Controllers-HIT
Canning Technology – Germany
Kisters Packaging Machines
Switching Operations-ZESA
Scada and PLC Control-SIRDC
Integrated SHEQ Implementation Awareness
Working at Heights
Risk Assessment
Rina QAQC Knowledge Competency
Rina HSSE-Field Personnel Safety
COMPUTER LITERACY
Ms Word, Ms Project, Internet, E-mail
Ms Excel, Ms PowerPoint, Lotus Notes
Microsoft Outlook,SAP,PRAGMA,MAXIMO,JDE
BEHAVIORAL AND TECHNICAL COMPETENCES
Capable of working on own initiative and/or as a team member, highly motivated and innovative, with ability to develop new, better and cheaper ways of executing duties with minimum resources.
Strong knowledge of maintenance planning, controlling and leading personnel and quality management to ensure timeous plant availability
Able to deal with and accept change
Good verbal /written communication skills
Goal /Achievement orientated
Good planning and organisational skills
Motivation(Self and others)
Drive/Energy/Resilience
Basic finance management
Discipline
EMPLOYMENT HISTORY
EMPLOYER : GE(KHI Solar Power Plant,Abengoa,Upington
PERIOD : April 2021 to May 2021
POSITION : Control&Instrumentation Technician
RESPONSIBILITIES : Overhauling Turbine and Generator Instruments and Electrical
: Equipment,Inspections/calibrations,repairs.Maintenance of
: Auxillary plant equipment,troubleshooting and services
EMPLOYER : Nkomati Nickel Mine
PERIOD : March 2020 to March 2021
POSITION : Senior Instrumentation Technician
RESPONSIBILITIES : Measurement and control of temperature,pressure,flow,level,
: Density,belt scales,Siemens S7300 PLC,maintenance&
: troubleshooting,ASI slave/master network,profibus and fibre
: optics networking,weighbridge maintenance,pneumatics/
: hydraulics maintenance,Instruments calibrations,JDE CMMS
: Planned,preventive,corrective,predictive,shutdown,legal
: Breakdown maintenance.Compliance to ISO standards and
: mine health and safety act rules and regulations
EMPLOYER : SIEMENS(Medupi Power Station)
PERIOD : Nov 2017 to Oct 2019
POSITION : C&I Commissioning Technician
RESPONSIBILITIES : Checking loops,ensuring and correcting wrong wiring in the
: Field,Instruments,JBs,Black and,Splitter boxes,Equipment and
: Switch gear rooms.Testing and commissioning equipment.
: Simulating and Sourcing signals to/from field/DCS/PLCs.
: Siemens SPPA-T3000 system.Troubleshooting of T3000
: Components such as S7400 PLC,FUM210/230/280 modules
: Internal cabinet wiring using Comos diagrams,wincc servers Networking systems.Worked with contractors viz Group five,
: GElectric,Hitach,Instrolec,Selepeprojects,Proconics,ELB.
: Ensured work is done according to clients specifications
: And drawings
REASON FOR LEAVING : End of contract :
EMPLOYER : SAPREF(EPC),Durban
PERIOD : April 2017-to August 2017
POSITION : Senior Instrumentation Technician/QC Inspector
RESPONSIBILITIES : Shutdown work,overhauling,stripping Instruments,calibration
: Loop and functional checks,configuration,quality inspections
: Projects,plant upgrades,installations and commissioning
REASON FOR LEAVING : End of contract
EMPLOYER : ABB/Kusile Power Station
PERIOD : September 2015 to March 2017
POSITION : Instrumentation /QC Supervisor
RESPONSIBILITIES : Supervising Instruments installation and commissioning,
: Quality control inspections,,loop checks,configuration of
: InstrumentsDaily safety talks,Eskom PID and hook up
: Drawings standards and specifications.Compliance with
: ISO Standards and OHSACT rules and regulations
: Ensures project targets are met,zero incidents/accidents
: Cable schedules and termination drawings verifications
: Raceway drawings and GA drawings according to ESKOM
: Specifications and standards.Coordinated daily tasks
: According to priorities and plans.Delegated responsibilities to
: The crew and contractors.Monitor attendance of contractors
: And crew.Worked with GE,Hitach,Dynamic Instruments,
: Tubular Instruments,Black&Vetch contractors
REASON FOR LEAVING : End of contract
EMPLOYER : Sappi Fine Papers,Enstra Mill
PERIOD : April 2014 to July 2015
POSITION : Instruments Supervisor/Foreman
RESPONSIBILITIES : Manpower utilisation and control,,ABB DCS systems,Plant : maintenance using SAP.Lean manufacturing,New projects,
: management up to commissioning phase,Plant upgrades
: Perform root cause analysis to address asset performance
: Problems and or reduce cost.Improve equipment availability
: And reliability targets(OEE) and TPM.ISO standards systems.
: Siemens S7 PLCs,Training and development of surbodinates,
: PID control .Plant networks.Time management and appraisals.
: Compliance with the OHSACT rules and regulations
: Weighbridges and laboratory Instruments maintenance
: Preventive,corrective,predictive,breakdown,shutdown
: Improvement, and statutory maintenance
: Pneumatics and hydraulics maintenance/repairs/diagnostics
: Increased MTBF and reduced MTTR times
REASON ROR LEAVING Resignation
EMPLOYER : South African Breweries,Alrode
PERIOD : February 2012 to February 2014
POSITION : Instrument Control Technician
RESPONSIBILITIES : Preventive(proactive) maintenance and calibration of
: measurement and control Instrumentation
: Resolving equipment malfunctions,CMMS using SAP package
: Optimisation and troubleshooting of process control systems
: Supporting installation of new process control systems
: Maintaining a safe and healthy work environment
: Modicon Quantum and Allen Bradley PLC’s and Scada
: Maintenance and troubleshooting.ISO standards adherence.
: HACCP food safety and OHSACT regulations compliance
: Brewing,utilities,packaging,cellars,filtration and laboratory
: Instruments maintenance and servicing weighbridges
: GMP and GDP(good manufacturing/document practices)
: Increased MTBF and reduced MTTR times
REASON FOR LEAVING : End of contract
EMPLOYER : Xstrata Alloys,Steelport
PERIOD : November 2009 – Dec 2011
POSITION : Instrument Technician
RESPONSIBILITIES : Calibration of Instruments
: Siemens S5 and S7 PLC’s,repairs,diagnostics,troubleshooting
: Wincc Scada control systems
: Measurement and control of temperature,pressure, flow, level, Density, gas analysis,VSD drives maintenance/repairs
: Maintenance of the furnace,adherence to SOP/BOP procedure
: Compliance with ISO standards and OHSACT regulations
: Gas Plant,hydraulics and pneumatics maintenance/repairs
: Batching Plant,GMP and GDP(good manufacturing/document
: Practices systems,reduced MTTR and increased MTBF times
: Belt Scales,sensors,proximities,photocells,emergency switches
: Pelletisers, grates and kilns
: Drier,CMMS using SAP software
: Preventive,corrective,predictive,breakdown,shutdown
: Improvement and statutory maintenance
REASON FOR LEAVING : End of contract
EMPLOYER : Lafarge Cement Limited
PERIOD : May 2002 – October 2009
POSITION : Instruments foreman
RESPONSIBILITIES : Quarry,ball mills,kiln,cement mills,coal mill, packing plants
: Manpower utilization and control,time management/appraisals
: Maintaining good housekeeping and safety standards
: Planned, preventive, corrective maintenance (computerized) Using PRAGMA software package
: Scada and PLC control systems, Siemens S5,Modicon and ABB PLC’s,hydraulics and pneumatics maintenance/repairs
: Reduced MTTR and increased MTBF times
: Motivating and enlisting commitment from team members
Under all conditions (fostering team spirit and working relationship),adherence to SOP/BOP procedures
: Establishing a winning team
: Technical liaison with equipment suppliers
: Adherence to ISO standards requirements
: Ordering critical spares and maintaining laboratory
: Instruments and servicing weighbridges
: GMP and GDP(good manufacturing /document practices)
REASON FOR LEAVING : Political and economic situation in Zimbabwe not okay
EMPLOYER : National Breweries Limited
PERIOD : Jul 1989 – Apr 2002
POSITION : Inst.Technician& Canning Line Supervisor
RESPONSIBILITIES : Utilities,brewing,cellars,filtration and packaging(bottling)
And canning sections repairs,services and maintenance
: Calibration of electrical and pneumatic instrumentation
: Installation and commissioning of new plants
: Corrective,breakdown,predictive,preventive,planned
: Shutdown maintenance using MAXIMO package
: Maintenance of control valves and actuators
: Modifying instrumentation and control loops and systems
: Designing control systems for the improvement of existing ones.hydraulics and pneumatics maintenance/diagnostics
: PLC installation, programming and troubleshooting
: Supervising artisans, semi-skilled workers, apprentices and managing good housekeeping and safety standards
: Adherence to ISO standards and HACCP food safety system
REASON FOR LEAVING : Personal growth and career advancement,more senior position
EMPLOYER : Lafarge Cement Limited
PERIOD : Jan 1985 – Jun 1989
POSITION : Apprentice & Artisan Instrument Technician
RESPONSIBILITIES : Worked with Technicians in installation and repairs& maintenance of plant.
Instrumentation, calibration, plant checks, shutdown jobs
REASON FOR LEAVING : Dynamic young man looking for challenges in life.Wanted
to get into the bone and marrow of Instrumentation.
HOBBIES : Music
: Reading
: Soccer
: Repairing of electronic, electrical and mechanical gadgets
FUTURE AMBITIONS : To gain management experience in an engineering environment
REFEREES
1.Thomas Seiderer-Commissioning Manager
Siemens-Medupi Power Station
Tel: +277******** and +49-170-*******
2.Andre Malan-Systems Engineer
Siemens-Medupi Power Station
Tel: +278********
3.Albert Velemu-Senior Construction Supervisor
ABB(Kusile Power Station)-Witbank
Tel: +277******** and +278********