Profile Summary

A competentB.E. professionalofferingover 8 years of experience in Maintenance Engineer(Electrical & Mechanical Maintenance).

Received certification as an Electrical Competency Supervisor Certificate (C-48125) from Tamil Nadu Electricity Board.

Experience in machines shop, Paint Shop, Press machines, SPM-machines and CO2 Welding machines, Trouble Shooting Knowledge of PLC,VFD,HMI and Control panels.

Operation and Maintenance of 22KV/430V substation (HT panel, MV panel, ACB, VCB).

11KV/430V Substation Erection, Cable laying, Glanding, Termination, Commissioning, Testing and Execution.

Knowledge of TNEB(Rule-30, Rule-43)Audits.

Rich exposure in identifying & resolving problems, ramping up maintenance activities with on-time deliverables and maximizing efficiency through effective manpower management.

Expertise in diagnosing the faults & rectifying the same, planning & scheduling effective maintenance schedules for enhancing systems.

Experience in implementing Power & cost saving measures to achieve reduction in terms of production cost.

Knowledge of 5S,LOTO and MTTR,MTBF

Knowledge in Machine Wiring, Panel Wiring & Troubleshooting

An excellent communicator with strong leadership, negotiation, communication, and interpersonal skills.

Education

BE (Electrical & Electronics) from TheKavery Engineering College, Salem, in 2012 (with 70%)

Diploma in Electrical and Electronics Engineering from DPC Polytechnic College (Directorate of Technical Education), Salem, in 2009 (with 88.04%)

Technical Skills

AutoCAD (Electrical)

MS Office

SAP

Core Competencies

Soft Skills

Organizational Experience

Engineer (Maintenance) at Leadec India Pvt. Ltd., Hosur, Tamil Nadu

Since Sep’17-Till now

Key Result Areas:

Working as an Engineer (Electrical C-License holder) Maintenance Department, and providing solutions for machine shop, paint shop, Chain Conveyors and EMS conveyors troubleshooting for escalated equipments.

Taking corrective actions, modifications & replacements and new machine installations.

Operation and Maintenance of utility Equipments like 3X1600 KVA Transformers, 2X1010 KVA, 2X1000 KVA, & 500 KVA Generators, Air Compressor (1250 CFM, 700 CFM & 500 CFM) with Air dryers and UPS.

Resolving any unexpected technical difficulties and other problems that may arise.

Planning and ensure availability of critical spares for smooth operation of the plant. Define and monitor through SAP

Liaising with the Technical Office and Procurement about the ordering and negotiating the price of materials and vendors

Ensuring that health and safety and sustainability policies and legislation are adhered to the standards

Coordinating with Technicians, Engineers and Production Team Members

Monitoring the preventive maintenance activities and reporting to the Plant Manager and Engineer

Supporting the team to ensure trouble free operations and following the instructions of OCP to ensure safe operations.

Monitoring & providing support in plant & substation to maintain smooth operations of equipment and the plant

Roles & Responsibilities:

Performed maintenance & troubleshooting (Electrical and Mechanical) activities for CNC Machines, Paint shop, Conveyors and Electric Mono Rail Systems (EMS Carriers).

Knowledge and troubleshooting of Sensors PLC, HMI, VFD and Relays

Planning and execution of PM-Preventive maintenance, Breakdown maintenance, Shutdown maintenance through SAP-PM module.

Breakdown analysis, Why-Why analysis, Root cause and Corrective Action.

Keep and update records of preventive & predictive maintenance, calibration of Instruments and historical records of equipment as per the IATF 16949 requirement.

Monitoring of MTTR/MTBF and identify/eliminate the Bad Actors to improve plant reliability and availability.

Assigning personnel and technical support teams under 7/24 maintenance.

Prepare and maintain energy and fuel consumption reports daily & monthly.

Maintenance of Utility Equipments like DG, Compressor, Chiller, AHU, Cooling towers and UPS

Managing the operations & maintenance of 22KV/430V substation, including breakdowns, preventive maintenance, periodic maintenance, and scheduling & planning

Handle and operate HT, LT panels APFC, OLTC Panels Transformers, SF6, VCB, ACB Breakers, and HT Yard

Conducting day-to-day site management including supervision & monitoring the site labor force.

Monitoring & attending EMS, IATF (16949) audits, prepare and maintaining the documents.

Supervising & ensuring the TNEB Electrical Inspection (Rule30, 43)

Implement of power saving projects, Cost saving Projects, Suggestion, Kaizens, new machines erection, commissioning and testing.

Advance detailed planning for work to be taken up during shutdown with man power (Internal, contractor and others), spares requirement and other required resources for timely completion of work within scheduled time.

Site Engineer (Project) at Richards & John Wesly Pvt. Ltd., Chennai, Tamil Nadu

Since Dec’16-Aug’17

Project: 11KV/433V Sub-station(2X1600KVA Transformer) at ABI Showatech India Ltd.

Roles & Responsibilities:

Supervising & Erection pre-commissioning, Commissioning of HT & MV panels, Bus ducts, Lightings, and other electrical works as per the approved drawing and specification.

Maintain project schedule by monitoring project progress, coordinating activities and resolving problems and Monitoring site safety.

Provide support on planning, the use of materials, resources, components or systems within the project, and construction practices and problems to ensure project success.

Ensure all quality and environmental aspects of the project are addressed to maintain effective operation and project delivery.

Adopt a zero tolerance to work practices and equipment that may be unsafe or have serious adverse safety or environmental impacts.

Prepare daily, Weekly, Monthly reports and submitting to project engineer.

Electrical Engineer (Maintenance) at Knitvel Needles Pvt. Ltd., Hosur, Tamil Nadu

Aug’12-Nov’16

Role and Responsibilities:

Performed maintenance &troubleshooting activities for hydraulic and mechanical press such as 50T, 100T & 200T &CO2 welding machines

Provided solutions on breakdowns in a timely manner for Powder coating, weld shop and press shop, took corrective actions, and implied modifications/replacements & new installation

Troubleshooting the PLCs, existing machines, pneumatics and electrical controls and installing new machines

Assigning personnel and technical support teams under 7/24 maintenance

Generated preventive & periodic maintenance schedules, conducted routine preventive maintenance inspections on equipment/machines to identify problems and fix the same

Checked and performed periodic maintenance of Diesel Generator Compressor and cooling tower operations

Analysedbreakdowns andfixed the same without affecting the production; maintained the critical spare and prepared the analysis reports

Maintained the internal 5S, system and history card updates for machines &utilities

Prepared documentations forelectrical inspection under Rule 30, for erections and machine installations

Training / Workshop

Attended a workshop on Power System Protection &High Voltage Engineering at VIT University in 2010

Completed TNEB Franchisee Training Program at Salem, in 2011.

Completed Bio Medical Waste Management and Basic Life Support Training Program at Kauvery Hospital in 2020

R. VIJAYAKUMAR

ELECTRICAL ENGINEER - MAINTENANCE

Achievement-driven professional targeting senior level assignments in Electrical Engineering & Maintenance with a leading organization of repute.

adnh9c@r.postjobfree.com +91-986******* / +91-950*******

New Machine & Panel Erection, Cable Laying

Suggestions, Kaizens.

MTTR, MTBF, LOTO & 5S

Power Saving Projects & Cost Reduction

CNC, Paint shop, SPM machines, EMS & Conveyers

Troubleshooting & Breakdown Analysis

Management

Preventive& Breakdown Maintenance

Electrical & Mechanical Maintenance

Personal Details

Date of Birth: 07th April 1984

Languages Known:English, Tamil, Kannada, and Hindi

Current Address: No. 60, 6th Cross, Annai Nagar, Thaly Road, Hosur– 635109, Tamil Nadu

Permanent Address: 2-2/153 A, Patel Nagar, P.O. Maramangalathupatty, Salem – 636030, Tamil Nadu

Contact this candidate