Jibymon C Jose

Mob: +91-948*******

E-mail: admz9o@r.postjobfree.com

Qtr No: M3/01,Vidyanagar Township

JSW Steels Limited

Vidyanagar P O,Toranagallu

Bellary District, Karnataka-583 275

India

Objective

A dynamic professional with more than 18 Years of experience in Installation, Commissioning and maintenance of Electrical and Automation systems, process optimization through development and analysis of historian database, SAP PM implementation, Integration of L-2 automation systems with SAP layer, TQM and Innovations. To take a challenging role on business operations as Electrical and Automation head and give an efficient and effective solution that will help the organization to achieve the best solution in business and ultimately increase its productivity. Education

Course Name Of College Name of

university/board

Year Of

passing

Class %

marks

B.Tech

Instrumentation &

Control

N.S.S College Of

Engineering Palakkad

Calicut

University,Kerala,

India

June

2002

I 67.35%

Pre-Degree Course St.Thomas College

Palai

Mahatma Gandhi

University, Kerala

,India

April

1996

I 65.6%

Secondary School

Leaving Certificate

St.Mary’s High

School,Kidangoor

Board of Public

Examination,

Kerala, India

March

1994

I 86.16%

Certification / Training

2019 C for Champions Series (FOUTH QUADRANT) IN June 2019.

2018 Leading Team People Management (WISNES OD ONSULTING)

2016 Lean Six Sigma Green Belt (JSW Steel Ltd)

2011 System 800xA Engineering (ABB)

2008 Control Logix and Control Net Networks (Rockwell Automation India Pvt.Ltd)

2007 RSView SE (Rockwell Automation India Pvt.Ltd) Employment History

Company –JSW Steel Limited October 2020 – current

Vijayanagar Works,Bellary,Karnataka

India-583275.

Sr. Manager (Electrical & Automation Head)

Company is an Indian steel (TQM certified) company owned by Shri. O P Jindal Group based in Mumbai, Maharashtra; India.JSW Steel is among India’s largest steel producers, with capacity of 12MT at Vijayanagar unit.

Responsibilities:

Manage, expedite,support consultants and contractor for document submition, budgeting and scheduleing.

Liaisoning Subsumes preparation of electrical-related scope documents,budgets, specifications, schedules and Requests for Proposal (RFPs) & document submission cum follow up for Statutory Compliance.

CAPEX budget planning for yearly innovative projects with ROI calculations.

Manage inventory and procurement planning through SAP against installed BOM and optimizing it every year for saving directly benefiting the organization.

Guide / lead the electrical and automation (AB,ABB,SIEMENS) team and implement best maintenance strategy for BASEMIX UNIT and Beneficiation RMHS. (7MT & 10MT/ Preliminary unit for Sinter Plant)

Implementation of innovative ideas through digitization projects and workforce optimization.

Developing Maintenance strategy for OEE improvement. Analysis of breakdowns through RCFA, CAPA and development of EFMEA.

Department representative for implementation of Integrated Steel Making Process right from incoming logistics, Manufacturing process, quality, packaging and dispatch.

Conducting safety audits within department and ensuring the compliance from all the employees and updating checklists and audit reports.

ISO documentation, Quality circle formation (TQM) for detecting problems and solving from shop floor employees.

Highlights & Accomplishments:

I have received certificate of recognition for successful completion of QC Projects / Kaizen as facilitator on 11.02.2017

I have received certificate of recognition for successful completion of QC Projects / Kaizen as facilitator on 14.03.2016

Implementation of cable drag chain system for Track Hopper, NCT for Hammer mills, Online SMS message system through PLC during 2015.

I have received an Exemplary Award on 08.09.2014 from M/s JSW Steels Limited. Management had placed on record on my excellent skills and team work displayed in modification of HT motor feeder and vibration sensor for Hammer Mill at 10MTPA Basemix area. This modification has led to considerable increase in Basemix blend improvement and other intangible benefits.

I have received certificates for Engineering technical projects (1.The power factor correction of 6.6kv distribution board.2) Improving the efficiency of weigher using PLC controller.3)Hotspot detection and fault level prediction on 6.6KV distribution board) Which were presented in National conference on recent innovations in engineering and technology-2014, organized by BKIT, Bhalki and International Journal Of Informative & Futuristic Research. The project were selected and published in International Journal of Research in Engineering and Technology journal, Volume 3, Special issue 3, May 2014 and IJFR/V1/E9/021, Volume1, Issue 9,May2014.

I have received an Exemplary Award on 04.09.2013 from M/s JSW Steels Limited. Management had placed on record on my excellent skills and team work displayed in stabilization and reduction in human intervene in Basemix preparation, percentage calculation and ratio setting through automation programming for Weigh feeders working at 7MTPA and 10MTPA at Basemix area. This has resulted in higher improvement in Basemix blend quality, reduction in human error for blend ratio setting, which is worth praising.

I have received an Exemplary Award on 22.01.2013 from M/s JSW Steels Limited. Management had placed on record on my excellent skills and team work displayed in perseverance and reliability in modifying stacker reclaimer 9 &10 at RMHS Basemix to control spillage of raw material. This remarkable effort that has considerably reduced the spillage leading to increased productivity at Basemix is worth recognizing.

I have received an Exemplary Award on 12.08.2009 from M/s JSW Steels Limited. Management had placed on record on my excellent skills and team work displayed in stabilization of Hammer Crushers working at 7MTPA at Base-Mix area. This great job that has resulted in higher output from initial 50/60 TPH to 120 TPH, ensuring uninterrupted supply of base-mix to Sinterplant#2 and preventing frequent down time of crushers which is worth praising.

Project(7MT Basemix) concluding ahead of schedule in 2008. The designed infrastructure has enabled our department to run its engineering related costs below 5% of Revenue, the only department in its field to achieve this goal.

Part of the team which successfully commissioned Hydrogenator unit in India for the first time in 2006, Caster Plant-3 for M/s JSW Steel Ltd in 2006, specials expansion phase-II Project for Hindalco industries Ltd.Belgaum, India in 2005, Gas Recovery Plant

(Gas Holder) for Jindal South West, Bellary, Karnataka, India in 2004, Thermal Power Plant project (100 MW) for ABB India Ltd, JSW Steel Limited, Bellary, Karnataka, India in 2003 and Blast Furnace Project in Jindal Vijaynagar Steel Plant, Bellary Karnataka, India. of “Euro-Ikon Iron & Steel Ltd in 2002.

Previous Experiences

Company –JSW Steel Limited April 2014 – September2020 Manager (Electrical & Automation In-charge)

Company is an Indian steel (TQM certified) company owned by Shri. O P Jindal Group based in Mumbai, Maharashtra; India.JSW Steel is among India’s largest steel producers, with capacity of 12MT at Vijayanagar unit.

Responsibilities:

Manage, expedite, support consultants and contractor for document submition, budgeting and scheduleing.

CAPEX budget planning for yearly innovative projects with ROI calculations.

Manage inventory and procurement planning through SAP against installed BOM and optimizing it every year for saving directly benefiting the organization.

Guide / lead the electrical and automation (AB,ABB,SIEMENS) team and implement best maintenance strategy for BASEMIX UNIT and Beneficiation RMHS. (7MT & 10MT/ Preliminary unit for Sinter Plant)

Developing Maintenance strategy for OEE improvement. Analysis of breakdowns through RCFA, CAPA and development of EFMEA.

Department representative for implementation of Integrated Steel Making Process right from incoming logistics, Manufacturing process, quality, packaging and dispatch.

Conducting safety audits within department and ensuring the compliance from all the employees and updating checklists and audit reports.

ISO documentation, Quality circle formation (TQM) for detecting problems and solving from shop floor employees.

Execution of project engineering involving installation, commissioning & testing of electrical and automation systems. (10MT basemix & BP2 RMHS project).

Reviewing and reporting of project status.

Active departmental examinee for Deming Diagnosis. Company –JSW Steel Limited April 2011 – March 2014 Deputy Manager (Electrical & Automation In-charge) Responsibilities:

Maintenance of electrical and automation system(ABB-DCS(PM866),AB(1756- L64),communicable relays (Tesys T & M102P & Lotus wireless system) for BASEMIX UNIT. (7MT & 10MT/Preliminary unit for Sinter Plant) .

Planning and implementation of daily, weekly, monthly, yearly maintenance activities.

Energy consumption monitoring and power saving with APC and capacitor banks.

Inventory planning and procurement within allocated budget. Discussions with planning team for requirements and improvement projects investment and calculating ROI for CAPEX planning

Maintaining substations as per ESS (electrical safety standards) and follow up during audits- internal and external including Electrical Inspectorate. Maintaining records as per ISO and OHSAS standards.

Development of CAPA by finding ROOT Cause of the problem thereby reducing MTTR and increasing MTBF and enhancing OEE.

Adopt TQM methodology (QC Basic Tools) & implementation of Quality Improvement Project (QIP & Kaizen)

Functional developer for Basis Data entry in SAP List & Equipment Mapping.

Online support for data enrichment, schedule update, compliance,task list analysis,availability,MTTR,MTBF,Calibration in line with SAP Team members.

Development of juniors through knowledge share and motivation.

Coordination with consultant for planning of electrical and automation system, Preparation of BOM, approval of electrical and instrumentation drawings.

Execution of project engineering involving installation, commissioning & testing of electrical and automation systems. (10MT basemix project). Company –JSW Steel Limited April 2009 –March 2011

Assistant Manager (Electrical & Automation In-charge) Responsibilities:

Maintenance of electrical and automation system for BASEMIX UNIT. (7MT-Preliminary unit for Sinter Plant)

Planning and implementation of daily, weekly, monthly, yearly maintenance activities.

Spare parts management, manpower deployment and utilization.

Break down and root cause analysis.

Development of juniors through knowledge share and motivation.

Implementation or modifications of systems for better quality and performance of product and equipments.

Preparation of BOM, approval of electrical and instrumentation drawings for 10MT Basemix Project

Company –JSW Steel Limited February 2007 –March 2009 Junior Manager (Electrical & Automation)

Responsibilities:

Detailed engineering of electrical and automation system (PLC-1756-L64, Tesys T relays, Saimo PID Controllers, VFDs (AB, ABB, SIEMENS) and Prosoft wireless system) for BASEMIX UNIT. (7MT-Preliminary unit for Sinter Plant)

Preparation of BOM, approval of electrical and instrumentation drawings for 7MT Basemix Project.

Automation development for the project.

Co-ordination with OEM for proper installation and commissioning.

Development of juniors through knowledge share and motivation. Company –INNOVATIVE CONTROLS Pvt Ltd March 2005 –January 2007 admz9o@r.postjobfree.com/(080-********,25255125.

P-150,8th Main,XII Sector,LIC Colony,

Jeevan Bima Nagar,Bangalore-560075

Sr.Project Engineer (Project In Charge)

(Instrumentation &control)

Company is a large engineering construction and detailed engineering group employing over 150 employees based in Bangalore, Karnataka, India. The company has done important electrical and instrumentation designs for steel plant as well as pharmaceuticals plants. Responsibilities:

Worked for M/s.Siemens Ltd., Hyderabad on contract basis as Commissioning Engineer at M/s CIPLA Ltd., Karnataka, India.

Testing and commissioning of Hydrogenator and Solvent batching process electrical and instrumentation Systems.

Plant automation with Siemens PLC S7/ 300 as well as S7/400 (STEP 7)

Carry out erection supervision, site management testing and commissioning of Continuous Caster Plant-3 Project for JSW Steel Limited, Bellary, Karnataka, India.

Plant automation with Rockwell systems.

Detailed Engineering for Special expansion Phase-II-Project for Hindalco industries Ltd.Belgaum, India.,ie preparation of Tray layout drawings cable routings, Termination details, Signal loop Drawings, signal list, Ferrule details, Marshalling rack details, cable schedule, Junction box schedule, Instruments & Pneumatic Hook-up Drawings.

Carry out erection supervision, site management, testing and commissioning of

“specials expansion phase-II”

Automation of the plant using Siemens PLC (S7-300/400), MIMIC panel, driers, weighing system(IPA Bangalore), temperature control, flow (ROSEMOUNT) & pressure (ABB) control, pneumatic conveying system, micro fining mill control, bagging machine control etc

Company –INNOVATIVE CONTROLLS Pvt Ltd December 2002 –February 2005 Project Engineer (Instrumentation &control)

Responsibilities:

Carry out erection supervision, site management of Gas Recovery Plant (Gas Holder) for Jindal South West, Bellary, Karnataka, India.

Carry out erection supervision, site management of Thermal Power Plant project (100 MW) for ABB India Ltd, JSW Steel Limited,Bellary, Karnataka, India.

Commissioning support for instrumentation and DCS system, analyser systems

(SOX& NOX, WET & DRY panels), field instruments like DP gauges with switches, variable flow meters, pressure (models: 262H/N/G/A, 264H/N/G/A) (SITRANS P, D, S series), flow, level, and temperature (MILTRONICS) transmitters, orifices, control valves, actuators (SA6-SA100), temperature elements (thermowels, RTD, thermocouple) and indicators etc

Project monitoring, preparation of erection and commissioning schedule, ensuring proper delivery of equipments from ABB to site.

Carry out erection supervision, site management and commissioning assistance for

“Blast Furnace Project” (2500 Ton) in Jindal Vijaynagar Steel Plant, Bellary Karnataka, India. of “Euro-Ikon Iron & Steel Ltd”

Planning, project monitoring, optimized utilization of technical team for electrical and instrumentation erection and pre-commission activities.

Preparation of as built drawings as per erection, update of P&I drawings, measurement sheets and bills

Personal Details:

Permanent Address : Chazhicheril house

: Kidangoor P O

: Kottayam dist

: Kerala- 686 572,India

Age &Date of Birth : 41 Years, 26-May-1979

Name Of Father : Jose C M

Nationality : Indian

Passport No : K6449906

Marital status : Married

Language proficiency : English,Hindi,Malayalam,Tamil,Kannada

Interests : Reading, Browsing, listening music.

References:

1. Mr.N.M.Ramadas

Sr.Consultant (Electrical)- J S W Steel Limited

P. O. Vidyanagar, Toranagallu, Bellary District,

Karnataka -583 275

India.Mob:+91-831*******

Email: admz9o@r.postjobfree.com

2. Mr.Sreejith Kumar

Sr. Mgr- J S W Steel Limited

P. O. Vidyanagar, Toranagallu, Bellary District,

Karnataka -583 275

India. Ph.No-+91-083**-******, Mob:+91-948*******

Email: admz9o@r.postjobfree.com

Skills Matrix

Skill Years Used Last Used Rating*

Automation systems

Control logix (1756-L64) 18 Current 9

compact logix (1769-L32E) 18 Current 9

SLC 50/04, SLC 50/05 2 2008 7

Pannel View 1000. 18 Current 9

ACS 800M (PM866)

SYSTEM 800 xA

11 Current 9

S7/400, S7/300, (STEP 7) 12 Current 9

S7/200 and S7/1200 (STEP 7) 12 Current 8

Applications / Tools

RS Logix 5000 version16, 17, 18. 18 Current 9

Factory Talk View SE version6 (CPR9) 18 Current 9

Factory Talk View ME 18 Current 8

RSLinx 18 Current 8

RSLinx Enterprises 18 Current 9

Control Builder M Professional, Version-

5.1

11 Current 9

Plant Explorer Workplace Window,

Version 5.1

11 Current 8

SIMATIC S7 V5.5, 12 Current 8

WinCC flexible Run time

Micro/standard/advanced for SIMATIC

operator panels

12 Current 8

Databases

MS Office 21 Current 8

AutoCAD 13 Current 8

Internet 21 Current 8

FORTAN, C, C++ 3 2002 6

* RATING:

10 - Considered expert in field

9 - Good knowledge of skill, able to train or mentor others 8 - Good level of confidence in skill (currently using) 7 - Good level of confidence in skill (not currently using) 6 - Above average level of knowledge of skill (not in senior role) 5 - Medium level expertise (able to competently use key functionality) 4 - Used within the last 12 months (commercial use) 3 - Used within the last 12 months (non commercial use) 2 - Few months experience only (commercial use)

1 - Few months experience only (non commercial use) DECLARATION

I hereby declare that, all statements made in this CV are completely true and will produce documents for evidence when required

Jibymon .C. Jose

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