Sec School Production Operator

K. PRABU

***, *********** ******, ********** *******, Mambattu Post, Polur Taluk,

Tiruvannamalai Dist - 606803

Mobile No.: 876******* Mail ID : admr4g@r.postjobfree.com

PRECIS

A dynamic professional with over 7.5 years of rich experience in Production Control, Quality Assurance, Target Achievement, Inspection, Operation Management, Process Enhancement and Man Management. Enhancing their process operations; thereby achieving the required quantity level in the supplies.

Professional Experience:

1. Junior Engineer (Team Leader) - in Rising Stars Mobile India Pvt. Limited

Period: 19.06.2017 to Till Date

JOB RESPONSIBILITES

Leads 4 line leaders / shift and a team of 300 operators / shift.

Liaise with head count planner for head count planning and align manpower availability with demand.

Ensures on time production of orders scheduled.

Develop team to improve efficiency in planning of activities for SOP.

FG inventory monitoring.

Working towards on time delivery.

Working towards continuous improvements in process, Cost reduction & Scrap reduction, improving team efficiency & productivity improvements..

Lean Manufacturing & Single piece flow.

Process Quality Control: Ensuring Outgoing Quality (OQC) as per quality standards & Customer requirements. Ensuring zero failures on Process audits standards & Process scrap reduction.

LINE Balancing: Time study, Reducing bottle neck times, Capacity Planning, Line Balancing, Improving efficiency of line, Headcount planning and Equipment planning. Planning flexible line setup with minimal change over time.

Active participation of suggestion scheme, KAIZEN activities.

Effective working towards the customer complaints & communicating and educating customer requirement to respective teams.

Direct and coordinate the activities of employees engaged in the production or processing of goods, such as inspectors.

Inspect materials, products, or equipment to detect defects or malfunctions.

Maintain operations data, such as time, production, and cost records, and prepare management reports of production results.

Plan and develop new products and production processes.

New model related document verification.

SKILL LEARNED

Mobile Assembling & Servicing.

Team Management and leadership

Production Management and material control

Manual Software Testing – Mobile.

Shop Floor Management.

2. Diploma Engineering Trainee [DET] – Quality, Magna Cosma International Pvt. Limited

Period: 11.11.2014 to 10.11.2015

JOB RESPONSIBILITES

Worked with B515 RTB Weld Inspection Quality.

Managing the Process improvement / Rejection control& Training.

Learn T.Q.M. techniques like 5S, 4M, Kaizen and Poke-Yoke by working with the Japanese Culture.

.

Good knowledge in MAG and SPOT Welding.

Conduct Dock Audit for prior to dispatch.

Responsible for in-press inspection such first half @ patrol inspection in assembly shop.

Responsible for Verifying weld Penetration, Bend test, nugget test and Weld seam length.

3. Staff Trainee [DET – II] – Production, JBM Automotive India Pvt. Limited

Worked with B515 BENTELER PROJECT as a Production Operator inABB ROBOT&

SSB MILLING MACHINE

Managing the Production / Manufacturing / Process improvement / Rejection control. & Training

Manpower planning operations, conducting productivity analysis, troubleshooting

Responsible for achieving daily / monthly production targets

Learn T.Q.M. techniques like 5S, 4M, 5E, Kaizen and Poke-Yoke by working with the Japanese Culture.

Production Process in SAP

Good knowledge in MAG and SPOT Welding.

Organizing Service to attend the Customer site problem if any.

Responsible for cost reduction activity.

Daily review of In house issues, Supplier issues and Customer issues and taking necessary corrective actions.

.

Responsible for Robotic Welding Line and Verifying Weld parameter, weld Penetration, Bend test,

nugget test and Weld seam length.

4. Diploma trainee – Technician Apprentice - Lucas TVS Auto. Pvt. Ltd Chennai

Period: 01-07-2011 to 30-06-2012

HIGHLIGHTS

Incoming inspection activities.

Participating in production team to minimize internal rejections.

ACADEMIC CREDENTIALS

DEEE– Electrical and Electronics Engineering in Dr. M. G. R. Polytechnic college, Arani in the year of 2009-11

Percentage of marks : 78 %

Class obtained : First

HSC in State board / Govt.Hr.Sec school, Mambattu in the year 2009

Percentage of mark : 53 %

Class obtained : First

SSLC in State board / Govt.Hr.Sec school, Mambattu in the year 2007

Percentage of mark : 67 %

Class obtained : First

PERSONAL DETAILS

Father’s Name : M. Kasinathan

Date of Birth : 10-06-1992

Marital status : Married

Nationality : Indian

Religion : Hindu

Qualification : DEEE

Languages known : Tamil, English,Telugu

Date: Yours faithfully,

Place: K.Prabu

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