Integration Engineer Validation

Chandrashekar KJ Mob: +91-984**-*****

Email: *****************@*****.***

Domain Expertise

Sr Design Engineer with 14+ years of total experience in product design, development and Rail system/sub system and their interfaces.

12+ years of experience working with European rolling stock manufacturers offshore and onsite.

2+ years Design engineer experience on Aero Engine in Japan for Kawasaki heavy industry for Rolls Royce Trent NPD team.

2 Year onsite Engineer Bombardier Derby UK & Hennigsdorf Germany worked Product integration, Requirement Management & Verification and Validation, Supplier CDRL document review for Rail Domain

Experience in complete product design lifecycle of Rail &

Gas Turbine industry.

Experience in railway subsystem and system FMEA, Verification & validation (V&V), RCA field reliability issues, problem solving

Good understanding of requirements and compliance in rail industry.

Worked on Writing Test instruction, Communication Documents Creating test setup and carrying out test.

Root cause analysis, Documents, Supplier management and resolution for the Field Issues

Onsite experience at Bombardier Transportation locations in UK for Cross rail and Rolls-Royce profit-sharing partner Kawasaki Heavy industry JAPAN for Trent Aero Engine.

Offshore support for various Customers such as Bombardier, Alstom, Pratt & Whitney, ABB, Siemens, KHI and IHI.

Technical Expertise

Knowledge of EN45545 EN14752, EN14750, EN50126

GMRT 2100, GMRT 2130 STD

Good knowledge of mechanical sub-systems like Interiors, Doors, Seats, under frame gangways etc.

Well versed in BT customized PDM tool and Enovia, 3DCOM, Unix DPM / VPM, exposer to IBM DOOR & SharePoint.

Well versed with Cad Tools Catia-V5 R17, UG NX7.5, Solid Modeling, Sheet metal, Assembly and Detailing, FTA tool and application of GD&T(ASME Y14.5)

Good Knowledge of Materials and manufacturing process.

Qualification

Degree in Mechanical Engineering

Appreciation

Team of the month Award for Design of T44 Green Cargo Project in October 2008.

Appreciation from Cross Rail for Tolerance Management work.

Professional Experience:

Presently working as Senior Engineer in TATA-ELXSI.

From Oct-2014 to till now.

Nature of work:

Working as Senior Engineer for Design & Development of Rolling stock.

From offshore/onsite working for System engineering, RAMS & Requirement Management task

Using tools IBM Doors, PDM, Share point, Catia V5 R18 & Lotus notes.

Previously worked for Quest-Global.

Where I have been deputed to Kawasaki Heavy Engineering (KHI Japan).

From Jan-2012 to Oct-2014.

Nature of work:

Worked as Senior Engineer for Design & Development of Aero Engines using cad tool UG NX7.5.

At Customer Location in Japan around 2 years.

Worked for Rolls-Royce Trent Engines, mainly IPC (intermediate pressure Compressor), Rare Case and supporting for manufacture of Engine components like Shrouds, Drums, Front case, and rare case making investigation sheets to explain the Customer (Rolls-Royce) for Non-conformance engine components of compressor. And suggest to Use Rework Repair Reject other.

Worked as Engineer in Info Tech Enterprise Ltd, Now it is renamed as CYIENT

From Feb-2006 to Dec-2011.

Nature of work:

Worked as Senior Design Engineer for Rolling stock & Aviation domain.

I have involved in key projects Delhi Metro, Turbo Star for Designing, Modeling & Drafting using CATIA-V5, Using DPM & PDM for data management & Engineering change request.

Worked as Sr Design Engineer for Aero Gas Turbine Engines using UG NX6 for the client Pratt & Whitney

Projects undertaken:

Project 1:

Customer/ Project

European rolling stock manufacturers (saloon & Cab Doors, HVAC,Toilet )

Role

System Engineer

Responsibilities

Create list of Contractual Document Requirements list.

Review of lessons learned and Change Requests

Prepare Design Description Document for concept phase.

Define Interface (mechanical and electrical)

Presented the system concept in Concept Design Review, Preliminary Design Review and Detailed Design Review phases of the project meetings and work on issue/comments raised during the design review.

Review of Contractual Deliverables Requirements List (CDRL)

FMEA, FMECA, FTA, RA, RCR, POSR with reference System requirement Document (SRD) & Design Description Document Checking compliant with EN /GMRT std

Development of Validation & Verification plans and Test specifications for the responsible systems.

Identifying scope for improvements in current systems, processes & procedures.

Review of Technical Document, Type test report cross verify with customer requirement interacting with supplier with communication document

To provide a verification report on FMECA, End-to-End safety assurance measures implemented for Cross rail & LOTrain.

Project 2:

Customer/ Project

European rolling stock manufacturers / West Coast HS,East Midland HS & South East Govia

Role

Off shore support for Vehicle Engineer

Responsibilities

Vehicle Engineering

Bidding support for High speed and Main line trains

Elaborate and develop product solutions which represent the best proposal for Competitive advantage, compliance

Supporting for Requirements management, Train specification, Concept and Solutions

Functional requirements collection and analysis; Safety analysis and integrity analysis

Understanding customer main requirement & required compliances in Vehicle system Integration

Vehicle Performance

Vehicle Function

Vehicle Arrangement and Architecture

Vehicle Subsystem

Supporting by Providing solutions & support Compliances by preparing Documents like Doc5, to capturing system compliance and solution.

Project 3:

Customer/ Project

European rolling stock manufacturers

Role

Requirement Management & Verification and Validation Engineer

Responsibilities

Documenting, analyzing, tracing, prioritizing and agreeing on requirements and then controlling change and communicating to relevant stakeholders via IBM DOOR. It is a continuous process throughout a project.

Identify stakeholders.

Gather/elicit requirements.

Analyze requirements.

Specify/document requirements.

Verification and Validation test spec and test results

Baseline requirement groups (verify, validate, and prioritize requirements- i.e.: agree and sign-off on requirements)

Communicate requirements.

Monitor/track requirements.

Project 4:

Customer/ Project

European rolling stock manufacturers / Crossrail & LOTrain End to End safety Verification

Role

Validation Engineer

Responsibilities

To provide a verification report on FMECA, End-to-End safety

For Passenger Body side Door, Cab Door & HVAC

Verifying the Document and providing Traceable evident for each cell With respect to safety & Reliability aspect.

Verifying Type Test specs with reference to EN14752/GMRT 2473 Std for Body side Entrance system & EN14750 /EN14813 HVAC

Detailed fault identification of system designs to

determine causes of functional/non-functional failures

relating to specified safety requirements incl. HAZOP

Functional requirements collection and analysis; Safety analysis and integrity analysis

FRACAS failure analysis

Project 5:

Customer/ Project

European rolling stock manufacturers / Cross rail, Interior Design.

Role

Product integration Engineer

Responsibilities

Design of rail car interiors majorly intermediate & Fire Barrier End of all cars.

Packaging of the electrical, hydraulic and emergency components with emphasis on Design for assembly, manufacturing and maintenance in mind.

3D Com & PDM structure creation and related works in PDM up to release of Articles and technical documents

Authoring technical documents such as ICDS,acoustics and thermal insulation requirements

Worked from Concept to design Phase on Cross rail project.

Worked on tolerance Management, which takes care of tolerance stack up of the entire system to get parts, fitted with necessary adjustment. Location strategy and jigs helps in the direct fitting of the assemblies without delays in assembly line.

Project 6:

Customer/ Project

Delhi Metro Transportation Vastras / Under frame Design

Role

Product integration Engineer

Responsibilities

Concept design & Development for under frame & Equipment of Rolling Stock.

Design of cable duct DT-Car, M-Car for underframe of Car body

Routing the electrical cables, Earth cables and pneumatic pipes from compressor, Brake module, and Door module and arranging space for all equipment.

PDM structure creation and related works in PDM up to release of Articles and technical documents

Part design and detailing to comply with specifications and requirements.

Creation of Installation Drawings for Underframe Equipment’s.

Drawings release through PDM.

Project 7:

Customer/ Project

Rolls Royce UK / Trent Engine Development Program for XWB 97 K & T1000-Ten

Role

Design Engineer, JAPAN

Responsibilities

To make 3D model from interface documents, DDIS, DDR planning activates coordinating with Rolls Royce & Analysis team for Design review & meetings.

Supporting for manufacture & Inspection Department for non-conformance

Engine Components, like HPC Compressor, shrouds, Rear Case.

Getting approval from RR by creating investigation sheet for non-Conformance parts and creating interface Documents & preparing Reworking manuals and Drawings.

Educational Qualifications:

DEGREE: B.E in Mechanical Engineering

1997-2001.Banglore University

Sri Shirdi Sai Engg College, Bangalore. -71.03%

PUC : S.J.R.C Pre-university College, Bangalore. - 60.00%

SSLC : S.L.B.S.M School, Bangalore . - 76.5%

Personal Profile:

Permanent Address : S/o jagadish K R

# 94, 6th cross Ramdass layout (Telecom Layout),

Vijay nagar, Bangalore - 560 023

Contact this candidate