Power Plant System

MANOJ KUMAR P

Mobile: +91-994******* E-Mail: **********.******@*****.***

CAREER SNAPSHOT

B.E. (Electrical & Electronics) around 7 years of experience in Project Management, Design, Planning, Tendering, Procurement, Installation & Commissioning. Currently associated with BIOCON Ltd., as Assistant Manager Central engineering- Projects. Skilled at managing entire Electrical & Automation System with key focus on top line & bottom line profitability by ensuring optimal utilisation of resources. Adept in managing team building and co-ordination with internal / external resources. An Effective Communicator & Negotiator with strong analytical, problem solving & organisational abilities. CAREER SCAN

BIOCON LTD, BENGALURU APR 2019 to till Date

Central engineering Projects – Electrical, Instrumentation & Automation Role: Project Manager

Collaborate with Senior Management and functional Managers to Plan business and technology initiatives and framing budgets.

Expertise in Front End Engineering Design (FEED), preparation of enquiry document, preparation of purchase recommendation & technical evaluation report.

Preparation of Detailed project report, Design and preparation of technical specification, bid analysis and technical evaluation for Projects.

Preparation of Single line diagram, metering and protection drawings for power plant including switchyard, layout drawings & review engineering of Supplier documents

Design development from conceptual to execution phase involving system design engineering, procurement and detailed engineering activities of power projects.

Preparation of basic and detailed engineering specification and drawings, Vendor drawing review.

Monitor and track of project with respect to project timeline and cost.

Coordinating meetings, scheduling, submitting deliverables and addressing outstanding 'open items’

Oversee participation in all aspects of job site safety and adherence to OSHA standards

Implement and Manage Multiple Projects Integrated as a whole. Ensure Consistent and integrated implementation of service initiatives across business units. Deliver the total business solution on time and within budgets

Establish and Manage cost, schedules and performance of large, highly complex projects fully accountant able for complex/diverse projects with a high degree of Business Risk.

Managing Project Teams, both External Suppliers and Internal stakeholders. PROJECTS

11KV, 6 x 2000 KVA HT Diesel Generators - Captive Source for Power Plant

Augmentation of 66KV Switchyard

Augmentation of 66/11KV, 12.5MVA to 20MVA Power Transformer and associated HT switchgear

Power network for Water Treatment plant 11KV/415V, 3.15 MVA Distribution Transformer and associated LT switchgear

415V Power network for Effluent Treatment plant

2 x 16 TPH Boiler Pressurized and Condensing Economizers

Arc Flash System for Power Network

Utility System Automation

JSW Steel Ltd., Bellary, Karnataka Jan 2014 – Sept 2018 MRF Ltd., Chennai, Tamilnadu Aug 2018 – Mar 2019

Role: Project Lead

Reviewing Engineering Drawings, Layouts, Diagrams, Technical Specifications, Cost Estimates For Erection & Commissioning of Plant.

Installation and commissioning of the heavy equipment & conducting tests & inspections to ensure operational effectiveness of plant & utilities.

Identifying areas of bottlenecks / breakdowns and taking steps to rectify the same through timely and precise action.

Participating in the following:

Cost Estimation & Budgetary Planning for the Project

Basic Engineering, Detailed Engineering, Material Indenting, Enquiry Floating & Techno commercially freeze the Order.

Preparation of Signal & I/O (input / output) list and cable schedule.

I/O loop checking.

Automation architecture design and Panel erection for concerned areas. Installation, Testing & Commissioning

Installation and commissioning of the heavy equipment & conducting tests & inspections to ensure operational effectiveness of plant & utilities.

Reviewing Engineering Drawings, Layouts, Diagrams, Technical Specifications, Cost Estimates For Erection & Commissioning Of The Plant / Utility.

Identifying areas of bottlenecks / breakdowns and taking steps to rectify the same through timely and precise action.

Anchoring the installation and connections of major instruments including HMD, Loop Scanners, Pressure Transmitters, Encoders, Temperature Transmitters, Pressure Switches, Proximity Switches, Limit Switches, Photo Electric Devices, RTD, Thermocouples, Flow Meters & All Types of Valves.

Executing load calculations and selection of cable size, grade, length and its type for HT, LT, Control & Signal Applications.

Commissioning of lubrication and hydraulic systems supplied by Bosch Rexroth, Shan lube and Parker.

Handling a gamut of tasks entailing:

Erection and commissioning of Furnace, GCP, PCI, Blower, Gas Analyser & TRT.

Procurement of cables and cable lying.

Power system design for Furnace, GCP, PCI, Blower, Gas Analyser & TRT.

Erection & commissioning of:

Distributed Control System (DCS): Allen Bradley Plant Pax

Electrical Drives (VFD): ABB ACS 800/550.

Industrial Control & Pneumatic valves, sensors.

LT Power system: ABB, Siemens & Schneider

Freezing cable route and Panel location for Furnace, GCP, PCI, Blower, Gas Analyser & TRT.

Furnace, GCP, PCI, Blower, Gas Analyser & TRT Handling Automation network development. PROJECTS

Blast Furnace # 1 – Revamping Project - Capacity Up gradation an internal volume of over 2,035 cubic meters

Power Network for Blast Furnace 33/6.6KV, 1x30/35 MVA, 1x20/25 MVA – Power Transformer with OLTC

Power network for Blast furnace auxiliary 6.6/0.415 KV, 12x2 MVA – Distribution Transformer with OLTC

Automatic Power factor correction system 415V- 4x500 KVAR – APFC panel

Top Gas recovery turbine system 6.0 KV, 1x6.5 MW – Gas turbine Generator

Gas Analyzer system – O2, CO, CO2 & H2

Blower system 11KV, 1 x 23.65 MW – Synchronous Motor

11KV & 6.6KV HT switchgear

Sandwich type Bus duct 415V system

415V LT switchgear

UPS – 415V/230V- 1x500 KVA, 1x250 KVA, 3x100 KVA

Earth pit, Plate earthing ( GI & CU ) & Lightning arrestors

Illumination system

Team Management

Leading, mentoring & monitoring the performance of the team members to ensure efficiency in process operations and meeting of individual & group targets.

Creating and sustaining a dynamic environment that fosters development opportunities and motivating high performance amongst team members.

Attainments

Project Coordinator for Power Plant, Furnace, GCP, PCI, Blower, Gas Analyser, and TRT & DRI handling area worked from starting of Erecting & Commissioning of that area. Award

Biocon award – Spot Excellence for Execution of Power Projects without disturbing the existing operation Accolades

Organizer – has organized tours and participated many cultural activities in college SKILLS

Technical & Soft Skills Hands On Experience

MS Project & MS office

INDUSTRIAL DESIGN:

Hands on experience on wiring harness,

Concept design preparation, Wiring harness

routing, 2D & 3D Schematics

AUTOCAD, CATIA V5 & Siemens PLM ( Team Centre

10& 11)

INDUSTRIAL AUTOMATION:

Experience in Automation ABB, Siemens and

Rockwell

Knowledge of project management methodologies,

techniques and tools

INDUSTRIAL ELECTRICAL:

Handled all HT & LT Switch Gear Erection &

Commissioning along with Maintenance

activity

Knowledge of resource management policies and

practices

INDUSTRIAL SAFETY:

Worked Under Dew point Safety Norms and

formulates the Documentation

Knowledge of change management techniques

INDUSTRIAL QUALITY:

All Required QAP’s Followed to meet the

Management Standards

SCHOLASTICS

2013 B.E. (Electrical & Electronics) from R. Y. M. E. College, VTU University, Bellary, 71.86% Marks. 2009 PUC (Science) from Vijaya College of Pre-university, Bangalore, 68.66% Marks. 2007 S.S.L.C from Bangalore High School, Bangalore, 81.12% Marks PERSONAL DOSSIER

Date of Birth : 11th JAN, 1992

Linguistic Abilities : Tamil, Kannada, Telugu, English and Hindi Permanent Address : No: 15, 1st A Main road, near west end park, Chikkalsandra, Bangalore, Karnataka- 560061

DECLARATION

I, hereby declare that the above furnished details are true to the best of my knowledge. Date:

Place: MANOJ KUMAR P

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