Mechanical Engineer-Brownfield Rejuvenation

Job Preference: Contract

Current address

***** *** **** *****, *******, Houston, TX 77429

Muhammad Zubair BaburCell-Oman: 001737-***-****

adm76w@r.postjobfree.com

Bachelors in Mechanical Engineer/ University of Engg. & Technology, Taxila (Dec-2000)

Experience summary

Total work experience: ~20 years working experience with client -operator, Engineering Management, EPC Contractor, Consulting, Equipment Design, Detailing, Package Fabrication, assembly and, Manufacturing.

7. Supervisor –Workover & Production - Five star Petroleum, Houston, Texas

6. Sr. Mechanical Engineer Static/ Piping SHELL TA2-PDO 5+ years: brownfield /upstream rejuvenation projects: PDO, Oman.

5. Engineering Manager: 2 years: Well testing Package skids-Offshore/ onshore: Specialist Services Pv.t Ltd., UAE

4. Static Equipment Engineer: 6+ years: EPC Greenfield projects-Downstream: Petrofac International Ltd., UAE

3. Sr. Design Engineer: 3 years Equipment design, detailing, procurement & Manufacturing: Olayan Descon, Jubail, Saudi Arabia

2. Technical Manager: 3 years :Design Consultancy- Engineering Systems, Pakistan

1. Trainee Engineer year :Pakistan Institute of Quality Control, Pakistan (Consultancy)

Core Expertise: Design & detail engineering of Static equipment including vessel, column, stacks, storage tank, sphere, flare package, reactors, HRSG, incinerator package, reaction furnace, Sulphur recovery package, Merox unit, Drip Barrel Package, TEMA-S&T exchanger, brazed Aluminum HE, Plate& frame HE, air cooled HE, pig launcher, silo & bin, CI skid, metering skid, pressure reducing skid, CE certified equipment, Amine sweetening/ Gas Dehydration/ Induced Gas floatation/ Reverse osmosis/ UV Ozonation/ Chlorination/ Fired Heaters package desaulters, dehydrators, Hg removal vessel, catalyst adsorber, coalescer/ filter, strainer, Early production package (EPF), & loading arm, explosion arrestor, hair pin exchanger, trailer mounted well testing mobile packages, modular steam heater, water bath heater, production separators, Jib cranes, GA dwg, Piping, plot plan expansion.

Key competencies: Petrochemical Plant (PetroRabigh Petrochemical KSA), Mega EPC downstream project (Kashagan Project/ KOC/ Azar), Upstream Brownfield projects(Yibal Rejuvenation, Upstream Oil Field development (Upper Shuaiba Early monetization), Upstream Brown+Green field (QarnAlam Co-Gen Steam/Power Plant, Fahud compression project, LPS Debottlenecking project, Lean Minded, Positive approach, Safety Conscious, and friendly.

Mechanical Engineer:

Supervisor -Workover & production

Senior Mechanical Engineer- Static/ Piping

Projects with PDO

Engineering Manager

Project Details

With Specialist Services

Lead Engineer Static Equipment/ Packages

Project Details

-Petrofac

EPC Projects

Sr. Design Engineer / Internal Auditor

Five Star Petroleum, May 2014 to date

Prepared most optimum plan based on well history and latest well data.

Prepared check list for rig preventive and corrective maintenance.

Prepared well Workover procedure with 20% cost and schedule improvement.

Managing 8-Rig crew members by regularly communicating the planned daily and overall work targets, tool box talk and safety requirements.

Secured west Texas oil fields (Kentucky, Corsicana, Bugington) 90+ wells for security, barricading, and compliance to environmental requirements.

Maintained high productivity standards by complying with the plan and optimum resource usage.

Worked closely with suppliers and services vendors ensuring that quality products and services are being safely executed.

Hands on experience of rig components onsite repair, working knowledge and assembly of all parts on a Workover Rig

Troubleshooted, disassembled, repaired and reassembled the rig components and equipment on site.

Communicated with Houston office for input on key decision making regarding the uncertain situations.

Maintained the supply chain of all utilities required to keep the rig and wells in operating condition.

Sourced all materials and services during the course of Workover for job completion.

Prepared the daily work progress and cost report to management team on the logistics, workflow of rig and production.

Worked closely with head office regard to the manning and scheduling of the rig, operational, and personnel matters

Provided proper guidance and direction to rig crew on job tasks to be performed to avoid recurrence of mistakes.

Supervised pipe tallying, rigging up and down, nipple up and down of BOP units, and pipe handling

Completely serviced beam pumps & pump jacks, replaced motor, belts, saddle/equalizer/wrist pin bushes/bearings, lubrication, leveling & alignment

Liaised and executed new BOP inspection and testing as needed for certification and insurance cost optimization.

Assisted HSE, DOT, and all other required departments with document management

Regularly performed check on rig components, Workover rig, fall arrest system, harness, derrick, and hoisting inspections for repair/ replacement.

Checked brake systems functionality, running of tongs and all other on rig equipment.

Accurately performed torque calculations and ensured the Geronimo working, ensure fall protection donning and doffing of all staff.

Arranged hydro testing parties as required as well as the substitute NDT to save time/ cost.

Devised a system for racking of rod different color tubing and executed the daily operation of the Tong's Pulls and lays down rods, tubing, etc.

Provided meet and greet support at location sites to regulatory, shareholders, RRC inspectors using my communication, people, & leadership skills.

Performed manual labor to operate well servicing equipment, multi-tasked in all site environments and worked on flexible schedules.

Travelled regularly to Fort Stockton, Odessa, Midland, Palestine, Kilgore (600+miles) to ensure production continuity and optimum productivity.

Supervised both East and West Texas crew, pumpers, service contractors (5-12) and operations remotely.

Petroleum Development Oman (PDO)-Muscat May 2014 to Ongoing

Technical Authority: SHELL TA-2 PDO –North production Assets (Yibal, Fahud, Lekhwair, Qarnalam)

Prepared static & piping basis of design for complete ORP from concept/select/define /execute and operate phase of the projects.

Written tender document, scope for Static/Piping, evaluation of bids, clarifications, contract update for scope changes/ TQ, and BOQSOR.

Executed the FEED, minimized the FEED actions to Detail design phase, and reviewed the FEED report for quality and consistency.

Design integrity check of FEED and DD stage static equipment/ piping datasheets, MR /PR as per project specifications DEP/ PDO-SP, & Codes.

Challenged CTR, TDR/ DDM review of EMC/ contractor for completeness and compliance to SAP Level 3 milestones for critical material delivery.

Reviewed pre-award vendor TQ for design governing cases, approved TBE for equipment’s/ valves, and approved GA dwg & Mech. calculations.

Organized KOM and took vendor/EMC commitment, agreed VDS, reviewed KOM action, assigned actions, and circulated MOM.

Reviewed vendor schedule, back calculated for correctness of planning for timely delivery, ensured VDS match with production schedule.

Identified all Static and piping SCE, ensured their relevant performance standards are identified and threats closed with adequate justification.

Closed equipment and piping actions for HAZID, ALARP, TIV, DR, 3D Model, SIMOPS, DEM1/DEM2, HAZOP, IPF, RAM, Construction and SIL.

Implemented all engineering changes through MOC tool, agreed scope with contractor and completed MOC form for stake holder’s approval.

Organized multidiscipline engagement with operations for plot area booking, plant modifications and interfaces in the plant with other project.

Supervised the engineer’s work for quality and standards are implemented and cost-effective designs are adopted by EMC.

Engaged monthly with EMC for follow up on LEAN and continuous improvement drive and updated LEAN idea register for implemented initiatives.

Conducted site visits for plant expansion, availability of advance/ project tie-in, pipe routing, isolation availability, and optimized shutdown duration.

Approved PMS, design basis, valves datasheets/ specifications, valve drawings, layout, GAs, ISOs, bulk and LLI-MTOs.

Reviewed special pipe supports datasheets, their site data & gaps for conducting accurate pipe stress on the tie-ins and modifications.

Promoted corporate QHSE culture & observed strict safety surveillance culture in Company, vendor premises, and construction site.

Identified LLI material for Tie-in and piping, optimized procurement with company surplus and issued LLI-MTO for final procurement.

Provided scope and technical input to project engineer in settling scope / claims related issues with vendor, contractors and consultants.

Completed FAT/ SAT and final inspection of equipment & internals, reported punch list, ensured all punch are closed within planned dispatch.

Conducted pre-start-up audits, commissioning/ start-up support, closed all audit actions for plant handover to operations.

Carried out evaluation and qualification audits of vendor and consultants to ensure compliance to company quality & engineering procedures.

Improvised corporate specifications and procedures for technical and design integrity by providing asset learning feedback to CFDH.

Established healthy working relation and effective communicating with EPC, EMC, Vendors, and construction teams.

Trained graduates/ trainees, prepared training material and assignments for technical enhancement of junior engineers

Operations Support Role: Field Change proposal (FCP): more than 400 Facility Change Proposals per year

Planned, scheduled & conducted inspection, reviewed RCA reports for piping & equipment defects, made corrective recommendations.

Written scope for equipment and piping repairs based on inspection, arranged TPIA quotes, and awarded inspection and repair jobs.

Supervised the equipment modification and repairs for production critical equipment for on time mechanical box-up.

Provided technical, documental, and cross discipline support to vendor, projects, operations and EMC team for defective equipment.

Approved method statements and modification drawings for repair of vessels, storage tanks, air coolers, tube bundle, piping systems.

Ensured contractor site PTW is implemented and adherence to PPE, JSA and tool box talks for all workforces for site works.

Recommended future inspection routines for the equipment based on RLA results and updated facility maintenance plans accordingly.

Arranged site surveys to get AsBuilt piping and support data to add new lines on existing piping and structure.

Ensured all project documents are legible, updated and are uploaded in company system for future reference and records.

1. MAF Fiscal Metering Skid Replacement: Replacement of existing FMS with 2 new FMS Each 600k bbl/d capacity w/ master prover skid.

2. MAF Crude storage tank T-111: EPC of 78 m double deck external floating roof tank.

3. QAL Co-Generation Power plant (5TH HRSG & GTG Brown/ Green field) - June 2018(120 MMUS$): project with Design, Engineering, procurement, Construction, Commissioning and startup of the Steam power plant.

4. Fahud Compression-Brownfield /Greenfield Project (100 M USD)- Sep 2017: BFD, FEED & DD for Installation of one new blower and reusing compressor with redundant scrubbers and Air Cooler with other facility upgrade. Rerating the air cooler and scrubbers for the new design conditions.

5. Lekhwair Upper Shuaiba Early Monetization- Brown/Green Field Project (400MMUS$)-Mar 2016: Basis for design, FEED, DD and execution of the project for upper Shuaiba field development with 10 RMS and 40 WI/MSV station.

6. LPS Gas improvement Project – Feb 2018- Brown Field: Lekhwair production station, debottlenecking of sour gas sweetening conditioning unit, sweet gas conditioning unit, NGL line rerouting, Instrumentation update, etc

7. Yibal Rejuvenation –Brown Field Project (450MMUS$)- May 2014: FEED, EP &C Contract development, Detail design, Procurement, Construction of Yibal A and AL Huwaisah station and bypass of Yibal B/C/C Stations.

8. Hanya Field Development Brown/ Green Field Project (45MMUS$): BFD, FEED & DD for Hanya RMS and WI/MSV stations with field development.

9. North Small Scale Brown Field projects(<10MM US$): Executing more than 60+ small scale brown field projects/ year for the modification, upgrade, debottlenecking, and integrity replacement and debottlenecking of facility for the existing and new field development.

Specialist Services, Dubai, U.A.E. Dec 2012 to May 2014

Upstream-Drilling, well testing & Production packages

Managed multi-discipline team of engineers & draftsman by planning, assigning, monitoring, coordinating and interfacing with departments.

Extended technical discipline support to other departments including Quality, manufacturing, procurement & projects.

Managed multiple interfaces with engineering disciplines, procurement, quality, stores, project, production/ fabrication and planning team.

Reviewed tender and raised project specific clarifications relating to scope, schedule and cost.

Reviewed and approved scope matrix, interface matrix for vendors and contractors, engineering execution plan and interface register.

Ensured project engineering deliverables comply with Client’s standards, specification and Int’l Codes, to ensure complete scope is met.

Updated and ensured all disciplines are well aware of to the industry standards, design procedures, specifications.

Monitored engineering deliverable submission and approval in line with project schedule and allocated man-hours.

Reviewed and approved for multi-discipline engineering documents and sub-contractor documents before submitting to client.

Coordinated regularly with the procurement, Quality and production/ fabrication team to minimize recurring problems, continuous improvement.

Organized the HAZID, ALARP, DR, 3D Model, HFE, HAZOP, IPF, SIL, RAM study, SIMOPS/ MOPO, Constructability review

Identified long lead items and expedited the related engineering documents, MTO from the supplier and escalated if needed.

Communicated all design changes to project manager in advance and provide technical back-up for MOC/ claims.

Reported resources allocation, status, planning, and shortfall and histogram reports to management.

Closed all technical inquiry, variations requests and client’s queries for modifications to execute the construction.

Coordinated plans for technical developments, and managed competency gaps by internal and external training.

Evaluated and approved vendor quotes, deliverables, design changes, specifications and AFC drawing releases.

Provided input for bidding estimates and MTO to sales & marketing teams for equipment and packages.

Monitored compliance to design integrity, engineering quality, safety objectives and regulatory requirements DNV-offshore/ PED.

Identified engineering-manufacturing problems and ensured solutions are implemented in optimized design aligned with fabrication team

Evaluated, organized and prioritized engineering resources based on schedule and manufacturing requirements.

Liaised with third party contractors to ensure all bought out items technically comply and is fit for purpose.

Standardized products and improvised welding and NDT process for reduction in cost and schedule.

Lessons learnt based on walk through/ shop & client’s feedback and implementation sessions to avoid recurrence.

Prepared report for engineering progress, resource management, work planning, resource future forecast.

Identified, Planned and executed new product developments w.r.t. market requirements.

Hired and made performance based ranking and growth of staff and managed a team of 30 personnel: 14 engineers and 16 draftsmen.

Successfully delivered engineering target related to achieve DTP financial target for 2013-2014 fiscal year of 205 MM AED.

7846/ 8308 Modular Early production Facility (EPF) Process Design, layout and manufacturing of 14000 /300000 BFPD

7810 Offshore multi-layer package of surge tanks, Gas separator and KOD with 4ton/ msq capacity

7776/ 8067/ 8085-10000 psi-Trailer mounted test package, 7654 Process + Utility Trailer mounted package,

8096: 1440psi/ 2160 psi Separator skid.

7991: 100/ 200/600 Bbl-Gauge tanks. LP/ MP/ HP 2160 Psi-Scrubbers.

8354: 15000 psi-steam heat exchangers,

8245: oil & gas conditioning skids, pressure reducing skids, surge relieving skids, produced water treatment skid.

8059/ 8235: pump skids, 8005/ 8285/ 8366/8460: Metering skids, 5-way Diverter, inlet and outlet Manifold skids, etc

8354:10K& 15K Psi Steam heat exchangers &2/3/5/45 mmbtu/hr Indirect TEG Bath heaters

Clients: EXPRO, Oil Serve, Seadrill, SGS, NPC, MISwaco, IER, FODE, Lybian oil company, Nigerian Petroleum Company, NPS, Abraj, etc

Petrofac International- Sharjah U.A.E. Nov 2006 to Dec 2012

Participated in FEED verification, verified all feed data related to equipment, arranged vendor equipment sizing and internals type.

EPC Project discipline engineering management, identified static scope, project execution, & drafted list of deliverables (TDR) with L3 schedule.

Reviewed Tender/ bid contract, specification, PDS, PMS, TQ and CR’s, equipment design basis, equipment list and design philosophies.

Prepared functional specifications for sour and wet sour vessels, columns, S&T exchangers, & specialized packages.

Wrote scope of work for equipment, scope matrix, QIL, criticality ratings for equipment and packages for Material requisitions.

Prepared and checked MDS, material/ purchase requisition & packages specifications for equipment and packages.

Reviewed bids, Prepared and closed all TQ with vendors, and completed and issued technical Bid Evaluations (TBE).

Conducted vendor kickoff meetings, clarified scope, and reviewed VDS for submission of deliverables and MOM circulated for records.

Reported vendor performance, monitored Vendor progress, expedited document approval & delivery, QC docs., final inspection, MRB.

Design Integrity review of vendor detail drawings and design calculations and ensured compliance to Code and project specification.

Coordinated with equipment vendors, Project team, site team, Client, and Satellite offices in India and UK.

Drafted spare parts, identified capital spares, maintenance frequency and operation philosophy for all static equipment

Reported to project management the overall discipline progress, TDR /VDR deliverable progress and approvals.

Closed and implemented all actions related to static items from ALARP, HAZID, DR, 3D model review, HAZOP, constructability review

Provided technical/ non-technical support to projects, Construction sites for Equipment’s installation, modifications, repairs & erection.

Drafted standard documents for company requirements based on project lessons learnt for future projects.

Drafted operating philosophies including maintenance & handling procedures, and plant operating manual.

Prepared site work packs for equipment erection and internals’ installation at site

Closed 350+ site queries related to equipment installation, erection, alignment, internals installation, modifications and damages.

For proposal completion; studied the tender document, Completed FEED verification report, prepared MDS, MR, TBE, prepared discipline costing list and delivery schedule, Erection BOQ for equipment, painting, insulation, fireproofing & engineering man-hours.

1. JI-2014:EPC PETRORABIGH Petrochemical PHASE-II utilities and tank farm(Saudi Aramco+ Sumitomo)(500 million US$)(6-11/ 12-12) KSA

Design, detail engineering, procurement according to JGC and ARAMCO specs.

2. JI-2003: EPC KOC/KNPC (SHELL) EPC - FG & GO -Pipe Lines(52”/40”) & Booster stations(7-2010/6-2012) (400 Million US$)

Design, detail engineering, procurement according to SHELL and KOC specs.

3. JI-176 Tranche3- EPC job(OIL Plant-49 Eqpt)- Kashagan-Kazakhstan – Onshore plant (2-09/8-11) (400 Million US$)

Design, detail engineering, procurement according to AGIP KCO and GOST specs

4. JI-176 EPC 1&2 Gas De-bottlenecking - EPC job- Kashagan-Kazakhstan – Onshore plant 1st Phase(3-08/3-09) (300 Million US$)

Design, detail engineering, procurement for de-bottlenecking of gas plant according to AGIP KCO and GOST specs.

5. JI-176 Tranche1&2- EPC job(Oil plant-42 Equipment, Gas-191 Equipment & Sulfur 57 Equipment )- Kashagan Experimental Program Project- (3-07/08-11) (596 Million US$) Design, detail engineering, procurement according to AGIP KCO and GOST specs.

6. JI-183 EPC Job- Karachaganak Project - 4th Stabilization and Sweetening Train (3-07/4-08) (400 Million US$)

Design, detail engineering, procurement according to AGIP KCO and GOST specs.

7. PI-06014 EPC Proposal- Azar (Iran) Filed development Project for Hydro Zagros. GOSP (06-2007) (700 Million US$)

Design, detail engineering, requisitions for costing list and delivery of equipment and packages according to IPS-Iranian Petroleum Standards.

8. PI-07002 EPC Proposal- QG Qatar Gas – Common VOC Project (7-07/12-07) (105 Million US$)

Design, detail engineering, requisitions for costing list and delivery of equipment and packages according to Qatar Petroleum Standards and specs.

OLAYAN DESCON Engineering Company(ODECO) Jubail- Saudi Arabia Feb 2004 to Sep 2006

Mechanical design, Re-rating and detail drawings of equipment with compliance to Int’l Codes, Client’s Specifications and, best Industry Practices.

Prepared scheduled based design and detail dwgs, reviewed as approver, incorporated and agreed comment for client’s approval within man-hours.

Designed of Column /Stack vessels and drawing review for internal and client approval & fabrication

Designed of Shell and Tube Heat exchangers and detail drawing generation for internal and client approval & fabrication

Performed calculations (custom spread sheets) and detailing API 650/620 of storage tanks for internal and client approval & site construction.

Designed Silos, Bins according to industry standards and Roark’s formula and UIL codes.

Provided technical guidance to draughtsman for the detailing, checked dwgs according to calculations, Int’l Codes and Specifications.

Carried out Technical communication / clarifications for resolving any comments or queries arising from the approval of the docs.

Prepared material purchase specifications for nozzle forgings, plates, heads and LWN, Tubesheets, tubes, etc as per Codes and specifications.

Ensured all Quality assurance and control requirements are complied in design process as per ISO 9000.

Coordination with ASME Inspector for approval of design documents and technical clarifications on U-Stamp Jobs.

Conducted audits and checked readiness and guided department personal for internal and external Clients & ASME Audits preparation.

Internal cross discipline audits, Audit reporting, Audit close out, non-conformity reports to quality manager.

Technical Support to the sales/ proposals for bidding/ estimation and development of man-hours, project management as per contract.

Engineering management of awarded jobs to the sub-contractors (Heat Exchangers, pressure vessels/Columns, Storage tanks, etc).

Prepared SoW and reviewed quotes, TBE for sub-letting jobs and overall job cost and man-hour control.

Reviewed sub-vendor design and detail work for onward submission to clients for approval.

Standardized manufacturing detail dwgs for cost saving.

Projects Detail With ODECO

Pressure Vessels

Heat Exchangers

Storage tanks, stacks

Columns

Silos/ Bins

Technical Manager

Trainee Engineer

Technip (Saudi Aramco) DHT Complex Riyadh Refinery: Reactor, lethal service, Integrally Reinforced Nozzles, designed at 7.5barg@90% yield

JCP/JGC: 4-Pressure vessel design with integrally reinforced nozzles for 50barg, Ø 3.2m

Bechtel/ Technip (Saudi Arabian Oil Company): Design and detailing of 10 pressure vessels Ø 2.8m- Ø3.5m.

Saudi Aramco-safaniyah: Design of slop tanks designed with UL-142

TECHNIP (Saudi Aramco) DHT Complex Riyadh Refinery: 4-Sulphur Condensers with tracing coils.

Petrokemya-Olefins Plant: 5-Design and detailing of NEN with dummy shells and test glands and rings.

LURGI: Sahara Basell PDH: (130 bar) of AEM, BEM, BFU, AEU, AHU, BXU, BKU, BEU, BES etc

CRISTAL: Double tubesheet Exchangers Design and detailing, Hydro test ring and test-glands design

Gulf Farabi Petrochemical Company Ltd: 24-Storage tank Design and detailing per API 650 self-supported and unsupported cone roof storage tank.

MHI-AR-Razi Methanol Pant: 8Design of Storage Ø 45m, 22m high Tanks API 650, App E, supported cone roof and floating roof.

MHI-Rabigh IWSP: 7 Design of Storage Ø 7-45m, 15m high Tanks API 650, App E, supported cone roof and floating roof.

Sabic Design of 100 m with 3/ 2.1 m dia. column for SABIC,

TECHNIP (Saudi Aramco) DHT Complex Riyadh Refinery: 1-Column Ø 2.5 mx L35 m+ steam jackets,

Foster Wheeler: Design of 6 Columns height 53 meter & 5 meter in Dia.

LINDE-United Olefins Complex Project: 84 m column design with 2.4m dia.,

Sharq-Stone and Webster-Sharq 3rd Expansion: Design of 6-columns length 10-54m, dia1.4-5m,

Crystal: 16 items-Design and detailing of Hopper and Silos / bins using API 620 & good engineering practices,

Crystal: Design of App M storage tank API 650 / 8-Hopper and Silos using good engineering practices.

Engineering Systems Lahore, Pakistan June 2001 to Feb 2004

Executed complete design, detail engineering and ensured that the design is as per clients Specifications, Local authorities and industry Practices.

Collected site data for piping spools, supports and foundation to complete design and As-Built piping and detail engineering

Planned, executed and supervised engineering activities and budget observation throughout detail engineering by man-hours control and standardization.

Established latest 3D Design techniques for parts and their design verification from concept to design optimization stage.

Extraction of drawings from 3D models and assemblies during the detailing phase and ensured the materials are as per Codes and Specs.

Design optimization of concept 3D model using engineering simulation software ANSYS/ Pro-MECHANICA.

New product design visualization, product marketability, cost and branding.

Carried out FEA for different parts and structural assemblies for design and load rerating.

Reverse engineering of rotating and mechanical components for local manufacturing using 3D scanning and Point cloud.

Developed molds, fixtures and patterns for casting and injection molding and conducted mold flow simulations for optimum injection points.

Conduction mold material injection flow simulation to identify the parting lines and blow hole defects to optimize injection pints

Technical communication, coordination and clarifications for resolving comments /queries with clients and vendors.

Development of Company specifications for the purchase of company supplied equipment/ materials as per Client’s specs. & Standards.

Training to industry and students on engineering software like AutoCAD, Autoplant, ANSYS, Pro-Engineer, Autodesk Inventor, etc

Ran Business oriented campaigns for business and revenue generation, technical presentation to inculcate industry for new trends in CAD/CAE

Pakistan Institute of Quality Control (Lahore, Pakistan) Jan 2001 to May 2001

Coordination, training scheduling, events management, Audit supports, documentation, etc.

Membership

ASME: Member Number: 103014068, Local Section: Pakistan section, Pakistan Engineering council : Serial No. MECH/16468

References

1. Qais Al Mahrouqi: Project Manager: Petroleum Development Oman: Mob +968-********, Off:+968-***-*****

2. Zahir Al Hajri: Discipline Manager: : Petroleum Development Oman: Mob +968-********, Off:+968-***-*****

Technical Skills

Workover of wells & Rig operation, Wells repair, rehabilitation, optimization and maintenance.

Vessel/Columns Design: Designed and rerated vessel/Columns as per ASME VIII Div1&2 using COMPRESS/ PVElite/ MS Excel

Shell &Tube Heat exchanger: Designed all type of TEMA heat exchangers using Aspen-Teams/ B-JAC/ Compress/ PVElite

Storage Tank Design: Designed API 650 & 620 Tanks by using eTank/ MS Excel/ PVElite

Silos/Bins Design: Design Silos and Bins on industry standards and practices (MS Excel)

Plant Expansion and Piping: Designed and routed 3D piping using software with ASME Standards for MTO for fabrication using AutoPlant/ PDMS

3D-Functional virtual prototyping CAD: Developed 3D-design of components i.e. (solid/ sheet metal/ blank, assembly using 3D-CAD software).

Drawing Skills: Prepared GA & drawing for equipment, plant layout, manufacturing and development using cad tools with BOM/ Material take off.

Stress Analysis (FEA): Analyzed components by FEA simulation with ANSYS, conducted kinematic simulation for assemblies in MSC Visual

Kinematic Simulation:Nastran and reported real time joint load and stresses, reports to client’s approval.

Software Training & Presentations Skills: On job mentoring & training of graduate engineer for static equipment and trained technical staff

3D Design Visualization Skills: Design Visualization of plants, parts and assemblies models

Achievement

1.Saved 540,000 US$ in cost and 156 days in schedule improvement by using produced water for 78 m dia. double deck floating roof tank.

2.Prepared new LEAN procurement procedure with 30% improvement in lead time in procurement by running a KAIZEN program.

3.Implemented 31 LEAN and standardization initiatives across the company in processes, procedures to reduce company capital expense.

4.410,000 US$ saving in QarnAlam Co-Gen by removing all isolation valves i.e. 24NB 600#.

5.Reduced deferment

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