Engineer Quality
Resume:
CURRICULAM VITAE Irshad Ali
(Haryana)-122001
*****-********@**********.***
***********@*****.***
Cell No – +919*********
CAREER OBJECTIVES
A versatile Quality Engineering Specialist with more than 18 years of rich experience in different types of machining and fabrication items like spur gear, helical gear, worm and worm wheel, shaft etc, inspection of fabrication of pressure vessels, Aluminium smelting furnaces( static and tilting type furnaces, ovens,errection and commissioning of furnaces, CANSOLVE (So2 Absorption and de-sorption plant ) and cement plant’s packing and loading equipments
Possessing extensive knowledge in modern methods, detail oriented, and display meticulous approach towards work.
Excellent team management skills, able to maintain disciplined teams, build team cohesion and inspire individuals to strive towards ever-higher levels of achievements.
CORE STRENGTHS
Heavy fabrication as per quality norms /drawings, vendor developing and upgrading for particular items and Estimation of material, Commissioning of furnace and inspection as quality standards and norms etc .
Systematical handling of vendors and capable on hand work also achieving of production target .
Proven skills inspection on shop floor to reduce the scrap at minimum optimum level . Analytical, problem solving, communication & interpersonal skills .
Development of new product /machines for production suitable for production .
PROFESSIONAL EXPERIENCE
M/s Con-Weigh System pvt Ltd (An ISO 9001:2008 Certified Company ) as a production manager since November 2016 to Continue
CWS is a pioneer in manufacturing of packing and loading equipment for cement plants like M/s Ennexco Technologies Pvt Ltd and M/s Flsmidth ventomatic companies .
Job Profile
Responsible for providing safe working environment on shop floor along with Finalizing equipment fabrication sequence, Estimation of fabrication hours, Prepare Manufacturing Procedures & Work Instructions for workshop, Design & develop Jigs & Fixtures required for project, Cost Reduction & Process improvement assignments, Low cost Automation in manufacturing.
Development of subordinates (engineers and operators)
Development of Processes (Welding/Machining etc.) to improve quality & reliability of equipment
Resource management for work-shop and necessary actions against requirements.
Project monitoring and control measures for on time completion
Defining shop process/performance parameters and monitoring methods
Responsible for implementation of ISO systems in department
Control over revenue budget by optimizing resources.
Conversant with codes & Standards like ASME SEC II-A, B & C, SEC VIII DIV I & II, and SEC IX.
Exposure to various NDT methods namely visual, DPT, MT, RT and UT.
Responsibilities of machine maintenance.
Clients –M/s Hitauda cement Nepal, M/s Nepal Shalimar Cement, M/s Chettinad cement Ltd Kallur,M/s Chaudhary Group Nepal .
M/s FLSmidth Ventomatic Gurgaon AN ISO 9001:2000 Certified company ( Group of FLSmidth Pvt Ltd ) as Sr . Quality Assurance Engineer since October 2008 to November 2016.
A pioneer in inspection and developing new items at vendor works of packing and loading equipment/ machinery’s fabricated parts of cement plant industry like packers, different sizes of vibrating screens, screw conveyor, belt conveyors, wagon loading m/c, truck loaders, close & open air slides, manual cut off gate, flow control gates, Air Reliever( capacity up to 10kg/sq cm), control bin and storage bin . Bag Diverter for packing and silo systems at supplier works .
Job Profile:
Inspection of all items as machined, fabricated and forging items at in-house and vendor end and follows respective standards.
Responsible for daily QA/QC Report and reporting to concerned department .
Applying QMS,CAPA(corrective and preventive action ) methodology to avoid repeated problems, .
To conduct Ultrasonic & D.P. Test on welding, on plates etc
Suggest to design department to change the drawing positively for fabrication and operation.
Final inspection & testing of all manufactured items as – Roto Packer, Wagon Loader, Truck Loader, Vibrating Screen in different sizes 1000x2500,1200x2500,1400x3500mm, Winch Hoist, Screw Conveyor, BeltConveyor, Silo Item, Spiral Chute and small parts of machine also like roller & pulleys and rubber items with client / Third party etc.
Ensuring supply of quality materials through regular interaction with supplier &co-ordinating.
Regular Implementation by applying thru KAIZEN .
Knowledge of welding procedure according to WPS, WPQ, PQR as per ASME Section –IX
Responsible for inspection of final product as per approved quality assurance plan (QAP) by client .
Responsible for inspection of final product with third party / client at supplier end .
Responsible for instrument calibration with regular interval ( according to calibration matrix )
Also responsible of complete supply delivering from supplier end to client thru E-1 sale to achieve maximum DIFOT (delivery in full on time ) for the growth of company .
Customers:M/s ACC Cement, M/s J.P. Cment, M/s Birla Cement, M/s Zuari Cement, M/s Ultratec Cement,M/s India Cement, M/s Nepal Shalimar cement, and all major cement industries in India & Abroad also .
M/s Associated Industrial Furnaces Pvt Ltd ( AN ISO 9001:2000 Certified Company ) as a Sr. Q.A. Engineer since 30 May 2003 to Oct 2008.
A pioneer in manufacturing of Aluminium Smelting furnaces for aluminium industry(18 ton, 20ton, 30ton, tilting and static type ) with technically collaborated with M/s Mechatherm .Int. ltd. England . Also dealing in major turnkey project like, So2 Absorption and De-sorption plant at M/s HZL Chanderiya, jib and trolley, inspection of Stacks ., D.F.T of paint . Inspection of pressure vessel . Responsible for all NDT( D.P.test, ultrasonic testing Radiographing testing, Material testing etc), Testing /inspection activcities with the help of inspection agencies . Responsible for all ISO related documentations, inspection report . Preparation of QAP, and check list Also . Welder testing and approval by testing authority as per required formate ( WPQ, WPS, PQR,). Evaluation of Bill of Material as per drawing specs / costing etc . inspection and expediting of fabricated and machining items at supplier end, fittment, according to requirement .
Job Profile:
Inspection of all items as machined, fabricated and forging items at in-house and vendor end and follows respective standards.
Responsible for daily QA/QC Report and reporting to concerned department .
Knowledge of QMS, SQC, and application .
To conduct X-Rays & D.P. Test on welding and on plates etc .
Suggest to design department to change the drawing positively for fabrication and operation.
Final inspection of static and tilting type furnaces, kiln inspection, and their parts inspection, site fabricated items inspection according to GA drg, different parts(bellows and centrifugal pumps ) inspection at supplier end
Ensuring supply of quality materials through regular interaction with supplier &co-ordinating.
Regular Implementation by applying thru KAIZEN .
Knowledge of welding procedure according to WPS, WPQ, PQR as per ASME Section –IX
Responsible for inspection of final product as per approved quality assurance plan (QAP) by client .
Responsible for inspection of final product with third party / client .
Responsible for instrument calibration with regular interval ( according to calibration matrix )
Also responsible of complete supply delivering from supplier end to client thru E-1 sale to achieve maximum DIFOT (delivery in full on time ) for the growth of company
Customers: M/s sterlite optical technologies(VEDANTA Group), M/s BALCO, M/s HINDALCO,M/s NALCO,
M/s BRL Ranchi
M/s Trina Engineering Company Pvt Ltd 9/46 KIRTINAGAR Delhi since February,2000 to 15 May 2003.asQualityEngineer .
Well Established and pioneer in gear manufacturing for printing press, press line, Gear boxes, shaft and all other types of machining items etc .Responsible for all incoming and out going material for production, Responsible for all ISO related documentations . Responsible for shop floor inspection, final inspection, testing like hardness testing, reporting to directors . Ensured timely delivery and third party inspection as per QAP norms and production activities. Reducing the cycle times to optimum level to produce good quality blended with reduced
Job Profile:
Inspection of all raw material along with RMTC, incoming machined items, forged and casted items at shop floor .
Responsible for daily QA/QC Report and reporting to concerned department ..
To conduct Ultrasonic & D.P. Test before processing .
Final inspection & testing of different types of gears, like spur gears, helical gears, bevel gears, worm and worm shaft and shafts etc . gear box assembly in house only .
Ensuring supply of quality materials through regular interaction with supplier &
co-ordinating.
Regular Implementation by applying thru KAIZEN .
Responsible for inspection of final product with third party / client .
Responsible for instrument calibration with regular interval ( according to calibration matrix )
Customers : M/s The printer house fbd, M/s Pressline industries, M/s star wire ltd fbd, and exports in gulf countries .
M/S Metal Forming Industries Faridabad Since May 1997 To January 2000(03 Years )
As Trainee Quality Engineer.
Responsible of in process quality of fabricated parts, like air receivers, stack, furnaces, machined items,and different types of items from defferent clients .
Job Profile:
Inspection of all raw material along with RMTC, incoming machined items, forged and casted items at shop floor .
Responsible for daily QA/QC Report and reporting to concerned department ..
To conduct Ultrasonic & D.P. Test before processing .
Responsible for inspection of final product with third party / client .
Responsible for instrument calibration with regular interval ( according to calibration matrix )
Clients :M/s ISGEC Thompson Noida, M/s Metso minerals, M/s Ashahi india glass
Key Achievements:
Instrumental in achieving packaging requirements of the company by fulfilling the requirements of other
departments . quality compliances (with ISO 9001 Standards) and satisfactory deliveries as per client needs.
EDUCATION & CREDENTIALS
3 Years Diplomain Mechanical Engineering 1997 (First class with 69.8%)
from Government Polytechnioc Moradabad ( U.P.B.T.E. Lucknow)
10+2 with PCM with 47% marks from Allahabad board in 1993
Mailing Address
S/o Sh. Mehandi Hasan
Ocupation – Teacher
Vill- Baldana Heera singh
Distt- J.P. Nagar(U.P)
Nationality : Indian
Languages Known : English, Hindi
Salary Drawn CTC Rs
Salary Expected: Negotiable
(IRSHAD ALI )
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