KEY SKILL & STRENGTH
Extensive Field pre commissioning & commissioning supervision experience.
Supervising commissioning/start-up activities of process items/systems
Extensive Field pre commissioning & commissioning supervision experience.
• Supervising commissioning/start-up activities of process items/systems.
• Managing interfaces with contractors for anything related to commissioning of the project
• Managing/using progress monitoring tools for commissioning preparation and execution.
• Responsible for P&ID conformity checks. Witnessing / ensuring loop checking activities for all control/safety loop of the Central Control System (DCS and ESD).
• Record any change / modification in the relevant engineering documentations.
• Planning with commissioning leader to establish commissioning/start-up network priorities and durations.
• Perform follow up of process punch list & Generate punch list clearance procedure for later field use.
• Ensure all handover requirements are anticipated and that final handover of facilities is achieved without any delay.
• Strong commitment to Quality, Environmental, HSE.
AREAS OF EXPERTISE
Oil Gas & Petrochemical Services Construction • Mechanical completion • Pre commissioning
Commissioning • Start-up / Shut down • Operations-Process Plants
Interpret and understand P&IDs, Isometric & GA drawings.
Vessels& Equipment inspection, Pre commissioning & Commissioning
Shut Down • Permit to Work Coordination
Successfully managed projects with competent cross-functional skills in executing multi-disciplinary activities as well as ensuring on time deliverables in coordination with Site Engineering Groups, Vendors, Clients, Contractors, Inspection and Drafting Departments
Currently working in SATORP ARAMCO TAR OPERATION TEAM. Preparing the operation work packages, blind list and system mark-up s for shout down and start up and preparing monitoring MOC and EWR packages. in SATORP ARAMCO turnaround in Roser Consys
Successfully managed projects with competent cross-functional skills in executing multi-disciplinary activities as well as ensuring on time deliverables in coordination with Site Engineering Groups, Vendors, Clients, Contractors, Inspection and Drafting Departments
Review of the final issue of PID’s from point of view of commissioning and start-up, issuing of PID’s modification according with project standards and regulations,
Preparation of scope and the responsibilities for pre-commissioning and commissioning activities,pre- commissioning & commissioning plan
Identification of systems and sub-systems by marking up of PFD’s and PID’s – system definition
To assist construction departments by defining of priority systems according with overall construction and pre-commissioning & commissioning planning and schedule. Participate in constructability analyse in order to meet project schedule
Carry out of pre-commissioning & commissioning procedures (air blowing, chemical cleaning, water flushing and functional test, refractory drying, catalyst and adsorbents loading, steam blowing, etc.)
Development of punch list procedure and exception list for handover,
Development, review of pre-commissioning scenarios and material list for pre-commissioning and commissioning such as sacrificial valves, quick opening valves, temporary spools, temporary silencers, temporary strainers, etc.,
Preparation of blind list for commissioning and operational test procedures for packages unit, specific utility or process systems in collaboration with licensors, vendors and engineering department
Ensuring Mechanical Completion and Pre-commissioning activities associated with the scope of work & Provide technical support to commissioning, operating procedures and troubleshooting
Performing walk down and following the punch list clearance for Systems & taking responsibilities to carry commissioning activities such as chemical degreasing of amine unit, dry-out of refractory furnaces of SRU Reaction furnace, boil-out of waste heat boiler & effluent cooler, Process loop / piping flushing by applying different methods (water / air / chemical cleaning etc, Conducting N2 Leak testing of all Critical Systems Prior to Introduction of Hydrocarbons.
Development of safety procedures to be used during pre-commissioning & commissioning activities such as tagging, vessels entry for inspections, isolation & blind installation procedures and work permit procedures in collaboration with HSE department,
Outline and preparation of Ready Of Commissioning – Mechanical Completion Certificates and Handover Dossiers through commissioning IT tracking tool (ROSSER )
monitoring the MOC/EWR jobs
Participating in joint inspection with client in order to satisfy the project standard, safety, performance & legislative requirement before ready for start up. Witnessing all operational test procedures together with all functional test
requirements for various system / sub system for the dynamic commissioning of the unit.
Supervising commissioning/start-up activities of process items/systems.
Strong commitment to Quality, Environmental, HSE
Academic Details
B.Tech. (Mechanical Engineering - Technical)from Techno Global University in 2005
Organizational Experience
SATORP
• Post Held : SUPERVISOR TAR (OPERATION / MAINTENANCE ) PIPING/STATIC PACKAGES
• Client : SAUDI ARAMCO TOTAL OIL REFFINING PETROCHEMICAL COMPANY
• Project : SATORP
• Period 2016 DECEMBER TO TILL DATE
• Place of project : AL JUBAIL.SAUDI ARABIA
Reliance Industries Limited
• Post Held : PRE- COMMISSIONING /COMMISSIOINING SUPERVISOR
• Client : RELIANCE INDUSTRIAL LTD
• Project : POLYPROPYLENE CATALYST PROJECT
• Period : APRIL 2014-2015 DECEMBER
• Place of projec : AL JUBAIL.SAUDI ARABIA
TECNICAS REUNIDAS
• Post Held : PIPING SUPERVISOR/ PRE- COMMISSIONING SUPERVISOR
• Client : SAUDI ARAMCO TOTAL OIL REFFINING PETROCHEMICAL COMPANY
• Project : SATORP
• Period : 2010 MAY – DECEMBER 2013
• Place of projec : AL JUBAIL.SAUDI ARABIA
KELLOGG BROWN & ROOT (KBR)
• Post Held : PIPING SUPERVISOR/ PRE- COMMISSIONING SUPERVISOR
• Client : SAUDI ARABIAN BASIC INDUSTRIAL COMPANY (SABIC)
• Project : SAUDIKAYAN OLEFIN PROJECT
• Period : 08 AUG 2008– FEB 2010
• Place of project : AL JUBAIL.SAUDI ARABIA
NASSER AL HAJIRI-CORPORATION
• Post Held : PIPING SUPERVISOR
• Client : SAMSUNG SAUDI ARABIA
• Project : APPC PDH/PP/UTILITY PROJECT
• Period : 30 MARCH 2006 – 06 MAY 2008
• Place of project :AL JUBAIL.SAUDI ARABIA
FINE-TECH PVT LTD PUNE
• Position Held : PIPING FOREMAN
• Period : JAN TO FEB 2006( ONE MONTH ONLY) AT (MUMBAI)
IT SKILL-MS OFFICE SMART PLAN / EDMS/PMCS,NAVIS .ROSER
Date of Birth: 20th May 1984
Nationality:Indian
Languages Known: English, Hindi, Tamil & Malayalam
Present Address:Al Jubail, Saudi Arabia
Permanent Address: Vadakkanazhikathuveedu, Pazhagalam, Nallila (PO), Kerala – 691515, India
Passport Details: No. L 8448271 (14th April 2024)/ VISA Details: Employment VISA
Marital Status: Married / No. of Dependents4 Married / No. of Dependents: 5
Prabil Sathyan
Extensive experience in executing Petroleum & Petrochemical Construction, Maintenance &TAR projects, ramping-up projects within time, budget & quality parameters, as per project management & best practice guidelines organization of repute.
adlvg8@r.postjobfree.com+966532558046 / +91-702*******/ +91-475-*******