Manager Plant

Thirumoorthi.K Mobile: +91-948*******/ 944-***-**** B.E (Mech.), MBA PGHRM E-Mail: *************@**********.***

199*-****-**** ***************@*****.***

22+ years Experience in Automotive (19 Yrs), Aerospace, Wind industries Seeking Senior Level assignments

Present Assignment Head Operations ( Plant Head )

( Dept. – Production, PPC, MED, NPD, QA, Supplier Development, Costing, Stores & Logistics, Purchase, Maintenance, HR etc. )

Products / Process Exposer - Sheet metal, Heavy Fabrication, Machining, Casting, Injection Moulding, Assembly Automotive Glass, Instrument clusters, Steering Columns, FRP etc..

Career Information’s

June’19 ~ Till

General Manager Operations ( Plant Head ) @

Indocool Composites Private Ltd. Vellore

Team Size – 600 + Members

Automotive & Wind – Vehicle Parts, Wind Covers etc.

April 2017 ~ June’19

Operations Head @ Rydon Industries ltd. Coimbatore

Team Size - 230 +

Automotive -Chain Sprockets,Gears,Assy.,Press Shop,Plastic, Machining Etc..

June ’2015 ~ April 2017

Plant Head @ Ravilla Aerospace Industries Private Ltd. Coimbatore

Team Size – 80 +

Aerospace - Rockets, Aero products, Machining process

Nov’ 12 ~ Jan’ 15

DGM (Functional head)–PDE ( Product Development Engineering) @

Pricol Limited –Coimbatore

Automotive –Instrument Clusters, Sheet metal, Injection Molding, Rubber, Electronics, Assy. Etc.

Feb’11 ~ Nov’ 12

Senior Manager (Functional head) – MED/ NPD ( Manufacturing Engg.) @

Rane NSK steering systems ltd, Chennai

Automotive – Steering Columns, Machining, Injection molding, Assy.,Gears, Electrical parts etc.

Jul’ 05 ~ Feb’11

Senior Manager (Dept. Head) - NPD/QA @

Asahi India Glass Ltd., Automotive Division (Deming Awarded),Chennai

Automotive – Automotive Glass, Assy. Etc. Continuous Process Industry

Jul’ 99 – Jul’ 05

Senior Engineer – Team Leader, Production, NPD & QA @

JBM (Neel Industries Pvt. Ltd.- Sheet Metal & Machined Parts) Chennai

Automotive – Sheet Metal Stamping, Heavy Fabrication, Assy.,All Welding

Business Attainments

i.Handling the entire Plant operations with P&L Responsibility with multiple plant

ii.Overall Profitability improvement ~ > 2 % with in stipulated period

iii.Consistent Performance in continuous Improvement to reduce the COST

iv.Productivity Improvement done by adopting Lean concepts

v.Employee’s Performance monitoring system executed through TQM way

vi.Team Building and maintaining constantly with best resource allocations

vii.Executed New Products production ~ > 3000 products with On time launch

viii.Restructured the Entire operation team according to latest business needs

ix.Revised the costing methodology to improve Direct Profitability

x.Stable performance in Resources Optimization

xi.New Process Introduction to improve Product Lead time ( Latest Technology )

xii.Over all plant layout studied & established to single piece flow

xiii.Customer fulfilment index (CFI) improved from 72 to 94 %

xiv.Exposed to handle more than 45 different OEM in Auto, Aero & Wind Sectors

xv.Maintained Targeted PPM

xvi.Implemented the new customer system of VW, Nissan,FORD etc.

xvii.Lead to Implement the Safety practices, Kaizen, Suggestion & QCC etc…,

xviii.Successful plan & execution of New green field plant setup

xix.Maintained high Machine uptime

xx.Work as per the defined systems with strong Exposure in implementation

xxi.Handled Multinational customers and suppliers

Core Competencies & Exposure

Operations : Planning, Production, Maintenance, Supply chain mgmt., DRM, Control of all PQCDM&S, Midterm plans,IR,TPM, Profit & loss account

New Product Design & Development : Project Mgmt., SOR, Product design, APQP, PPAP, FMEA, CP,ECM control, Supplier Development, Purchase

Systems : IATF16949,ISO14000,AS9100D, ISO9001, GPPM,ANPQP, PSO10 steps, 5 Star, Ford Q1, TPS

Quality Management : TQM,QC circle, SPC,MSA, Poka yoke, PDCA,PPM control, Vendor quality,CAPA,G8D

Manufacturing engineering : Process design & Facility execution,purchase, Methods, Kanban,Productivity improvements, Capacity & Time study, JIT, SMED

Industrial Engineering : Plant layout, Resource Planning, Capacity Expansion, Stores layout

Maintenance Management : Tool design & Mfg., Preventive, predictive & regular, OEE

Material management : Purchase, Pricing, Negotiation, Supplier dev., Inventory mgmt.

Cost controls : Budget, Lean costing, Profit loss accounting(Product level P&L)

Improvement techniques : Innovations, Kaizen, VAVE, Alternate thinking, Lean Mfg.

Leadership skill : Timeliness,Teamwork,result oriented,Business focus, Interpersonal skills, Cost conscious, Accepting failures,Strategist,Plan oriented, System driven

People Management : Present Team size 600+team members ( Worked in > 4000 members Team environment )

,Optimization, Multiskilling of people, Ensure statuary compliance & Safety practices like Danger prediction, Near miss, Risk assessment, Point of calling

IT : MS Office, AutoCAD, CATIA – V5 and CMM., ERP Basics

Training : Apart from Above – Change Mgmt.,Innovation concepts, Time mgmt.

Customer system exposure / Interactions

Almost all automotive OEM’s clients in India as few

Automotive : Hyundai, VW, Nissan, GM, Daimler, Ford, Toyota, TVS, Bajaj, Yamaha, JCB, Tafe, Mahindra, VECVL, DID etc.

Aerospace Customers : Brahmos, L&T, HAL, VSSC etc.

Export Customer : Khun, Sedis, Bottero, Donghua, Belron, Helgrit,DID, Rieter, ABB etc.

Wind : Vestas, Enercon, Gamesa, etc..

Abroad Visit

Visited Japan for 3 time to attend Global meeting with AGC team also Visited & Interacted with corporate office team of Toyota, Nissan, Honda, Suzuki to understand their global policy & requirements

Visited HMC Korea R&D center to present VA/VE ideas

Training

Apprentice Training - May’ 98 –May’ 99 @ Govt Automobile Workshop, CBE

Personal Details

Father Name : R. Komarasamy

Address : 37/16, Kamaraj steet, Kolappalur, Gobichettipalayam, Coimbatore, Tamilnadu - 638456

Date of Birth : 2nd June 1976

Language Abilities : Tamil, English and Hindi (Can Speak)

Pass Port Details : Valid Until 2026

Notice period : 30 days ( Negotiable )

Contact this candidate