Mohamed Hamdy Ahmed Ismail
Address: South S area, piece no. 9408 - El Mokattam, Cairo, Egypt
Telephone: +2-02-284*****, +2-02-284*****
Mobile: +2-010*-***-****
E-mail: **********@*****.***
Professional Experience: (15 years)
Oct. 2018 – October 2020 (2 years and 1 month) ADES
https://introgroup.org/intro/ades-group.html
QMS & Internal audit Head (Acting as a Manager):
Responsible for:
Improving quality assurance processes and practices. Involved in the recruitment and mentoring of QA Engineers.
Developing and driving continuous improvement initiatives.
Overseeing and coordinating the investigation of Customer Complaints and Non-conformities.
Investigating incidences of staff non-compliance of procedures.
Writing up Quality Assurance manuals.
Preparing for third party audits.
Ensuring that internal and external audits are properly carried out.
Assisting with the training and development of staff.
Dealing with technical issues as they arise.
Maintaining the company’s SOP system.
Managing the company internal audit program.
Ensuring that corrective action is taken to rectify any shortcomings.
Improving relationships with contractors and suppliers.
Supporting the marketing, commercial and business development functions of the company.
Providing input into development protocols.
Suppliers qualifications and evaluation audits
Issue and follow up PQPs for Rigs Major Repair Works & SPS projects and carry all activities required to assure ADES management that projects works are being performed as per the PQP, in cooperation with the concerned technical person or team
Main Duties as a project QA/QC:
Participate in the preparation of the project quality plan PQP for the project.
Follow-up on the progress of the project works as per the PQP.
At an early stage verify that all outside contractors are capable of delivering the assigned scope of activities and shall do so with the concerned technical person/team.
To the extent possible witness critical tests and commissioning tests performed at Contractor's facilities and shall with the assistance of the Project QA/QC, ensure proper indexing and filing of such documented evidence(s).
To the extent possible witness critical tests and commissioning tests performed on board the unit by ADES technical teams and/or be the assigned contractor and shall with the assistance of the Project QA/QC, ensure proper indexing and filing of such documented evidence(s).
When required participate in incident investigation. Incident shall mean any accident or nonconformance from the ADES IMS or the PQP, leading to negative effect to the projects works or completion.
Participate to the extent practical in the hand-over to operations or to the client.
Make a lesson learned and improvement recommendation to the concerned Projects Management.
At the end of the project, prepare a full activity report to ADES Management team.
Dec. 2014 – Sept. 2018 (3 years and 10 months) Ezzsteel
www.ezzsteel.com
IMS (Integrated Management System) Deputy manager:
Responsible for:
Establish, implement, maintain and document integrated management system.
Internal Auditor.
Handling the Environmental Issues internally and externally.
Eliminate the production waists and improve the production efficiency.
Participate in the management review preparations.
Participate in external audits arrangement and findings closing.
-Our team (5 Members) Finished building the (IMS) Integrated Management System only in 7 months and the Ezz-DRI Plant which is now certified (ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007) by DNV-GL, first pass and with no NCRs.
June 2013 – Dec. 2014 (1 years and 6 months) Shorouk for Modern Printing & Packing
http://www.shoroukpress.net
Corrugated Boxes Quality Control Section Head:
Responsible for:
Develop and follow-up the work processes.
Develop and follow-up the quality inspection methods.
Contact clients frequently for support any quality issue regarding our products
Contact suppliers frequently for supervising of our production inputs.
Eliminate the production waists and improve the production efficiency.
Appling lean manufacturing system such as(5S, 8 wastes elimination and line balance tools)
April, 2011 – May 2013 (2 years and 2 months) Miraco-Carrier
www.Carrier.com
Assist. Head of Engineering Labs (Quality Dept.):
Responsible for:
Supervise the lab testing procedures.
Participate at developing Lab- testing methods and executing special tests if needed
Apply tests for validation of lab developed test methods.
Improve the lab testing procedures and efficiency.
Industrial Engineer for Commercial and Refrigeration lines (Quality Dept.):
Responsible for:
Making time study for the production line.
Appling the ACE system which is the lean manufacturing system of UTC.
Motivate all of the team to get better improvement ideas.
Making load charts and re-allocates the man power to improve the productivity.
Working on continuous (product & process) quality improvement and cost saving as well.
Follow up the industrial projects till we reach the steady state.
April 2007 – March, 2011 (4 years) Future Pipe Industries www.futurepipe.com
Project Leader:
Responsible for:
Head project meetings to collect and disseminate information pertaining to projects.
Technical specification review and resolution.
Coordinate the collection and dissemination of technical information between/within the company and customer.
Schedule and monitor program activity to achieve an “on-time” result including follow-up with external suppliers to ensure timely response to action items.
Monitor program cost activity to achieve an “in budget” result.
Create bill of material, detailed instructions for manufacturing process of new part, specification for packaging, external supplier specification to provide standard cost structure and instructions for manufacturing.
Ensure that project charges are correctly represented for accounting’s closing process.
Directs and supervises other engineering activities (in the factory and on site).
Supervises technical testing, survey or field engineering teams.
Assist in client contact and communication pertaining to specific projects.
-Last position I was working in a project of installing a new GRE firefighting network instead of the damaged network, this project also includes a temporary HDPE FF network including new C Steel connections to the existing monitors and deluges also making new fire hydrants.
This project in ELAB Company in Alexandria, Egypt for GS E&C as a direct client.
Production Engineer (for Molded Fittings Department):
Responsible for:
Managing a production unit working 24 hours
Controlling production process
Improve the productivity of the team
Improve the quality performance
Appling lean manufacturing concepts such as 6S and SIX Sigma analysis methods and eliminating the wastes
Production planning and online problem solving with support of good communication and cooperation between the three shifts of production
Production Control Supervisor:
Responsible for:
Controlling production processes on Baan ERP system
Controlling raw material and manufacturing time consumption for the plant
Responsible for the production section and reports on the Baan ERP system
Coordinating between the planning Department and the production Departments
Reporting production data and make work instructions
Making recipes for production
Note. The period spent in the FPI gives me experience in:
Applying Lean manufacturing concepts
Good experience in fiber glass pipes and fittings with different types of resin such as Epoxy, Polyester and Vinyl ester winding and laminations for connecting pipes and fittings
Very good knowledge about Wavistrong and Fiberstrong standards
Very good experience in the managing molds to achieve best machine utilization especially for the molded fittings Department
Good skills in controlling raw materials and manufacturing time also controlling people
Controlling the all-production process for the factory and making check reports to follow up the process
Monitoring and developing resources utilization.
Treating with (BAAN) ERP system, by making the actual data on the shop floor very close to the system
Applying Lean manufacturing theories to improve the productivity.
Working with full load for a very long time
Overall work organization by setting procedures for the factory work in different sites, also organize the work centers relationships
Dealing very well with people with different cultures
November 2005 – March, 2007 (1 year and 5 months) Unionaire
www.unionaire.com
Production and Quality Control Engineer:
Responsible for:
Making analysis, study the production line, find simple and effective solution to develop the productivity of the line
Managing the production line by improving the productivity and maintaining the quality level as well.
Note. The period spent in the Unionaire gives me experience in:
High sensitivity in error detection at work
Treating difficult people and take the best of them for the side of work
How to improve my work with the same resources
Working under pressure
Education:
Graduation Year: 2005 Ain Shams University Cairo, Egypt
Faculty of Engineering, B.Sc. of Mechanical Power Engineering
Graduation Project: Cold storage Project grade: Excellent
Practical Training:
1-month training at Unionaire A/C Company
1-month training at Cairo Oil Refining Company
Boilers and Water Treatment
Cooling Systems and Heat Exchangers
Hydraulic Equipment’s
Machining, Welding, Balancing
Rotary Machines (Compressors - Turbines – pumps)
3 weeks training at Nasr Car Company
Training Courses:
#
Course Name
Provider
Date
1
AutoCAD
Faculty of engineering
Ain Shams university
July 2002
2
Refrigeration & air conditioning I
Rizk Brothers co.
Apr. 2006
3
Selection of candidates
Bell Leadership Institute (USA)
Nov. 2009
4
Special alloy welding
Egyptian welding academy
May 2011
5
Awareness session ISO/IEC 17025/2005
MIRACO - Carrier
Nov. 2012
6
Relentless root cause analysis
MIRACO - Carrier
May 2013
7
Crisis management
Bbusinesss
Sept. 2013
8
Industrial Infractions of Environmental Law
Egyptian Environmental Affairs Agency (EEAA)
Mar-15
9
The 2015 Version of ISO 9001
Management Cert for Systems
Mar-15
10
Internal Auditor Training Course ISO 9001:2008
Management Cert
Jun-15
11
ISO 14001:2004 Internal Audit Course
Management Cert
Jun-15
12
OHSAS 18001:2007 Internal Audit Course
Management Cert
Jun-15
13
The Managerial Toolkit - M1
BUE
Oct-15
14
Requirements of ISO 9001:2015
Middle east for training
Nov-15
15
ISO 9001:2015 Internal Audit Course
Middle east for training
Dec-15
16
The Managerial Toolkit - M2
Bbusinesss
Oct-16
17
Conflict management for engineers
Qmind
Oct-17
18
ISO 9001:2015 Lead Auditor Course
SGS
Oct-17
19
Reliability centered maintenance implementation
ESS - AUC
Feb. 2018
20
Mechanical power transmission
GESCO group
Apr. 2018
21
Bearing technology and maintenance WE 201
SKF
July 2018
22
TBOSIET
Petrolift
Nov. 2018
23
Root Cause Analysis
Kelvin TOP-SET
Jan. 2021
Languages:
Native Arabic language
Very Good English language of Both written and spoken English
Computer Skills:
MS Project
AutoCAD (2-D)
Microsoft Windows
Microsoft Office Programs (word – excel – power point)
Internet – Searching and surfing
Adobe Acrobat creation
Hardware Managing and Hardware Access Programs
Baan (ERP system)
Key competencies:
Leadership skills
Communication skills
Presentation skills
Research and planning skills
Perform well under pressure and able to meet deadlines
Work effectively individually or with a team
Quality focused
Familiar with all aspects of business management.
Able to learn and apply quickly and effectively
Personal Data:
Date of Birth: 01/09/1980
Nationality: Egyptian
Military Service: Exempted