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Quality Manager

Location:
Cairo, Cairo Governorate, Egypt
Posted:
April 08, 2021

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Resume:

Mohamed Hamdy Ahmed Ismail

Address: South S area, piece no. 9408 - El Mokattam, Cairo, Egypt

Telephone: +2-02-284*****, +2-02-284*****

Mobile: +2-010*-***-****

E-mail: **********@*****.***

Professional Experience: (15 years)

Oct. 2018 – October 2020 (2 years and 1 month) ADES

https://introgroup.org/intro/ades-group.html

QMS & Internal audit Head (Acting as a Manager):

Responsible for:

Improving quality assurance processes and practices. Involved in the recruitment and mentoring of QA Engineers.

Developing and driving continuous improvement initiatives.

Overseeing and coordinating the investigation of Customer Complaints and Non-conformities.

Investigating incidences of staff non-compliance of procedures.

Writing up Quality Assurance manuals.

Preparing for third party audits.

Ensuring that internal and external audits are properly carried out.

Assisting with the training and development of staff.

Dealing with technical issues as they arise.

Maintaining the company’s SOP system.

Managing the company internal audit program.

Ensuring that corrective action is taken to rectify any shortcomings.

Improving relationships with contractors and suppliers.

Supporting the marketing, commercial and business development functions of the company.

Providing input into development protocols.

Suppliers qualifications and evaluation audits

Issue and follow up PQPs for Rigs Major Repair Works & SPS projects and carry all activities required to assure ADES management that projects works are being performed as per the PQP, in cooperation with the concerned technical person or team

Main Duties as a project QA/QC:

Participate in the preparation of the project quality plan PQP for the project.

Follow-up on the progress of the project works as per the PQP.

At an early stage verify that all outside contractors are capable of delivering the assigned scope of activities and shall do so with the concerned technical person/team.

To the extent possible witness critical tests and commissioning tests performed at Contractor's facilities and shall with the assistance of the Project QA/QC, ensure proper indexing and filing of such documented evidence(s).

To the extent possible witness critical tests and commissioning tests performed on board the unit by ADES technical teams and/or be the assigned contractor and shall with the assistance of the Project QA/QC, ensure proper indexing and filing of such documented evidence(s).

When required participate in incident investigation. Incident shall mean any accident or nonconformance from the ADES IMS or the PQP, leading to negative effect to the projects works or completion.

Participate to the extent practical in the hand-over to operations or to the client.

Make a lesson learned and improvement recommendation to the concerned Projects Management.

At the end of the project, prepare a full activity report to ADES Management team.

Dec. 2014 – Sept. 2018 (3 years and 10 months) Ezzsteel

www.ezzsteel.com

IMS (Integrated Management System) Deputy manager:

Responsible for:

Establish, implement, maintain and document integrated management system.

Internal Auditor.

Handling the Environmental Issues internally and externally.

Eliminate the production waists and improve the production efficiency.

Participate in the management review preparations.

Participate in external audits arrangement and findings closing.

-Our team (5 Members) Finished building the (IMS) Integrated Management System only in 7 months and the Ezz-DRI Plant which is now certified (ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007) by DNV-GL, first pass and with no NCRs.

June 2013 – Dec. 2014 (1 years and 6 months) Shorouk for Modern Printing & Packing

http://www.shoroukpress.net

Corrugated Boxes Quality Control Section Head:

Responsible for:

Develop and follow-up the work processes.

Develop and follow-up the quality inspection methods.

Contact clients frequently for support any quality issue regarding our products

Contact suppliers frequently for supervising of our production inputs.

Eliminate the production waists and improve the production efficiency.

Appling lean manufacturing system such as(5S, 8 wastes elimination and line balance tools)

April, 2011 – May 2013 (2 years and 2 months) Miraco-Carrier

www.Carrier.com

Assist. Head of Engineering Labs (Quality Dept.):

Responsible for:

Supervise the lab testing procedures.

Participate at developing Lab- testing methods and executing special tests if needed

Apply tests for validation of lab developed test methods.

Improve the lab testing procedures and efficiency.

Industrial Engineer for Commercial and Refrigeration lines (Quality Dept.):

Responsible for:

Making time study for the production line.

Appling the ACE system which is the lean manufacturing system of UTC.

Motivate all of the team to get better improvement ideas.

Making load charts and re-allocates the man power to improve the productivity.

Working on continuous (product & process) quality improvement and cost saving as well.

Follow up the industrial projects till we reach the steady state.

April 2007 – March, 2011 (4 years) Future Pipe Industries www.futurepipe.com

Project Leader:

Responsible for:

Head project meetings to collect and disseminate information pertaining to projects.

Technical specification review and resolution.

Coordinate the collection and dissemination of technical information between/within the company and customer.

Schedule and monitor program activity to achieve an “on-time” result including follow-up with external suppliers to ensure timely response to action items.

Monitor program cost activity to achieve an “in budget” result.

Create bill of material, detailed instructions for manufacturing process of new part, specification for packaging, external supplier specification to provide standard cost structure and instructions for manufacturing.

Ensure that project charges are correctly represented for accounting’s closing process.

Directs and supervises other engineering activities (in the factory and on site).

Supervises technical testing, survey or field engineering teams.

Assist in client contact and communication pertaining to specific projects.

-Last position I was working in a project of installing a new GRE firefighting network instead of the damaged network, this project also includes a temporary HDPE FF network including new C Steel connections to the existing monitors and deluges also making new fire hydrants.

This project in ELAB Company in Alexandria, Egypt for GS E&C as a direct client.

Production Engineer (for Molded Fittings Department):

Responsible for:

Managing a production unit working 24 hours

Controlling production process

Improve the productivity of the team

Improve the quality performance

Appling lean manufacturing concepts such as 6S and SIX Sigma analysis methods and eliminating the wastes

Production planning and online problem solving with support of good communication and cooperation between the three shifts of production

Production Control Supervisor:

Responsible for:

Controlling production processes on Baan ERP system

Controlling raw material and manufacturing time consumption for the plant

Responsible for the production section and reports on the Baan ERP system

Coordinating between the planning Department and the production Departments

Reporting production data and make work instructions

Making recipes for production

Note. The period spent in the FPI gives me experience in:

Applying Lean manufacturing concepts

Good experience in fiber glass pipes and fittings with different types of resin such as Epoxy, Polyester and Vinyl ester winding and laminations for connecting pipes and fittings

Very good knowledge about Wavistrong and Fiberstrong standards

Very good experience in the managing molds to achieve best machine utilization especially for the molded fittings Department

Good skills in controlling raw materials and manufacturing time also controlling people

Controlling the all-production process for the factory and making check reports to follow up the process

Monitoring and developing resources utilization.

Treating with (BAAN) ERP system, by making the actual data on the shop floor very close to the system

Applying Lean manufacturing theories to improve the productivity.

Working with full load for a very long time

Overall work organization by setting procedures for the factory work in different sites, also organize the work centers relationships

Dealing very well with people with different cultures

November 2005 – March, 2007 (1 year and 5 months) Unionaire

www.unionaire.com

Production and Quality Control Engineer:

Responsible for:

Making analysis, study the production line, find simple and effective solution to develop the productivity of the line

Managing the production line by improving the productivity and maintaining the quality level as well.

Note. The period spent in the Unionaire gives me experience in:

High sensitivity in error detection at work

Treating difficult people and take the best of them for the side of work

How to improve my work with the same resources

Working under pressure

Education:

Graduation Year: 2005 Ain Shams University Cairo, Egypt

Faculty of Engineering, B.Sc. of Mechanical Power Engineering

Graduation Project: Cold storage Project grade: Excellent

Practical Training:

1-month training at Unionaire A/C Company

1-month training at Cairo Oil Refining Company

Boilers and Water Treatment

Cooling Systems and Heat Exchangers

Hydraulic Equipment’s

Machining, Welding, Balancing

Rotary Machines (Compressors - Turbines – pumps)

3 weeks training at Nasr Car Company

Training Courses:

#

Course Name

Provider

Date

1

AutoCAD

Faculty of engineering

Ain Shams university

July 2002

2

Refrigeration & air conditioning I

Rizk Brothers co.

Apr. 2006

3

Selection of candidates

Bell Leadership Institute (USA)

Nov. 2009

4

Special alloy welding

Egyptian welding academy

May 2011

5

Awareness session ISO/IEC 17025/2005

MIRACO - Carrier

Nov. 2012

6

Relentless root cause analysis

MIRACO - Carrier

May 2013

7

Crisis management

Bbusinesss

Sept. 2013

8

Industrial Infractions of Environmental Law

Egyptian Environmental Affairs Agency (EEAA)

Mar-15

9

The 2015 Version of ISO 9001

Management Cert for Systems

Mar-15

10

Internal Auditor Training Course ISO 9001:2008

Management Cert

Jun-15

11

ISO 14001:2004 Internal Audit Course

Management Cert

Jun-15

12

OHSAS 18001:2007 Internal Audit Course

Management Cert

Jun-15

13

The Managerial Toolkit - M1

BUE

Oct-15

14

Requirements of ISO 9001:2015

Middle east for training

Nov-15

15

ISO 9001:2015 Internal Audit Course

Middle east for training

Dec-15

16

The Managerial Toolkit - M2

Bbusinesss

Oct-16

17

Conflict management for engineers

Qmind

Oct-17

18

ISO 9001:2015 Lead Auditor Course

SGS

Oct-17

19

Reliability centered maintenance implementation

ESS - AUC

Feb. 2018

20

Mechanical power transmission

GESCO group

Apr. 2018

21

Bearing technology and maintenance WE 201

SKF

July 2018

22

TBOSIET

Petrolift

Nov. 2018

23

Root Cause Analysis

Kelvin TOP-SET

Jan. 2021

Languages:

Native Arabic language

Very Good English language of Both written and spoken English

Computer Skills:

MS Project

AutoCAD (2-D)

Microsoft Windows

Microsoft Office Programs (word – excel – power point)

Internet – Searching and surfing

Adobe Acrobat creation

Hardware Managing and Hardware Access Programs

Baan (ERP system)

Key competencies:

Leadership skills

Communication skills

Presentation skills

Research and planning skills

Perform well under pressure and able to meet deadlines

Work effectively individually or with a team

Quality focused

Familiar with all aspects of business management.

Able to learn and apply quickly and effectively

Personal Data:

Date of Birth: 01/09/1980

Nationality: Egyptian

Military Service: Exempted



Contact this candidate