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Mechanical Designer

Location:
Dulles, VA
Posted:
April 02, 2021

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Resume:

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Monroe R. Major Sparks, MD ***** § 612-***-****

adlc6d@r.postjobfree.com § LinkedIn

Mechanical Designer

Innovative and resourceful engineering professional with extensive experience in designing mechanical parts and assemblies. Demonstrated record of drafting detailed layouts for corresponding part and assembly, as well as developing layouts into assembly and component parts. Instrumental in improving product design and manufacturing processes by integrating computer 3D modeling tools, such as SolidWorks, Inventor, NX, GD&T. Adept at overseeing assembly installation and commissioning of mechanical engineering systems. Articulate communicator with excellent problem-solving and analytical skills, interacting with personnel for final design reviews. Skilled in leading multifunctional teams and liaising between customers, design staff, and manufacturing staff, ensuring seamless operations. Highlights of Expertise

• Mechanical Designing & Modeling

• Team Building & Leadership

• Static Analysis using Von Mises in SolidWorks

• Flow Analysis of Plastics in SolidWorks

• Product Development

• Tolerance Stack-up

• Thermal Analysis in SolidWorks

• Geometric Dimensioning & Tolerancing

Career Experience

Teledyne Energy Systems, Inc., Hunt Valley, MD

Senior Mechanical Designer (4/2014 to 1/2021)

Led mechanical designers in layout and modeling of components for thermoelectric and hydrogen generators, as well as fuel cell power generators. Collaborate with other engineers to identify and specify purchased components appropriate for design requirements. Developed and modified designs by creating 3D models, assemblies, Weldments

& 2D drawings in support of design activities using Solid Edge, AutoCAD, SolidWorks 2019 Premium, and GD&T 2009. Integrate Engineering Change Notices / Orders (ECNs/ECOs) based on inputs from Engineering / Configuration Manager. Utilize various methods to calculate assembly tolerance stack-up.

Designed the Double Couple Life Tester using the modular design concept, enabling technicians to replace components without disassembling the entire assembly.

Employed modular design approach to design the Full Module Life Tester, a thermoelectric tester, containing 48 spring loaded couples.

Modeled the DCLT covering weldment, sheet metal, tubing, electrical control boxes, parts material selection, tolerance stack-up.

Designed Lithium-Ion cell tooling and product.

Jefferson National Laboratory, Newport News, VA

Mechanical Designer (2009 to 2013)

Designed and specified Cryomodule and super radio frequency parts (SRF), such as specialized flanges, special tubing, Helium vessels, weldments like pedestals, waveguides, and spaceframes. developed sheet metal, mechanical Monroe R. Major Page 2

subassemblies and assemblies and parts by using NX Teamcenter 3D and PLM, the integrated suite. Modeled 3D assemblies and weldments by utilizing alternative NX Ideas.

Designed a Waveguide Pedestal for CEBAF (Continuous Electron Beam Acceleration Facility), optimizing energy losses, while improving efficiency.

Mammoth-Inc, Chanhassen, MN

Associate Inventor Designer / Drafter (2006 to 2008) Oversaw designing of sheet metal part for HVAC products, including detailing weldments, sheet metal flat patterns, and developing BOM for large assemblies. Employed Autodesk Inventor 2008 for assemblies in HVAC Systems sheet metal assemblies and the combination. Uploaded assemblies, subassemblies and sheet metal parts in Vault and Product Stream through AS400. Utilized Microsoft Axapta MRP system for various tasks and drafted pipe design and analysis.

Coordinated flagship Penthouse product, designing sheet metal parts and wall assemblies, power return sections, coil sections, power supply sections, section roofs, boiler sections, and combinations. Additional Experience

Contract Pro/E Designer/Drafter § ADC Telecommunications, Shakopee, MN Product Builder § Boston Scientific, Inc. Plymouth, MN Product Development Assistant § Honeywell Advance Circuits, Inc., Minnetonka, MN Technical Expediter § Johnson Matthey ACI, Minnetonka, MN Education & Credentials

BS Mechanical Engineering

Old Dominion University, Norfolk, VA

AA Engineering CAD Technology

Hennepin Technical College, Brooklyn Park, MN

BS Mining Engineering

University of Liberia, Monrovia, Liberia

Professional Development

• Inventor2017: Online Training Seminar @ Autodesk University

• Siemens NX 8.5 & Teamcenter 8.5 training seminar, Solid Edge ST8

• CSWA, SolidWorks 2020



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