DEVA RAJAN
Result-oriented professional with nearly 6 years of experience in Industrial Automation
and Operations & Maintenance; targeting assignments in Industrial Automation/Process Control with an organization of high repute preferably in Automation industry
Location Preference: Tamilnadu
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Tamilnadu
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Core Competencies
Instrument Calibration & Configuration
Installation & Commissioning
Control System Upgrade
Process Improvement/RPA
Quality Assurance & Control
PLC Configuration
Cost Optimization
Spares Control/Inventory Management
Safety Management
Education
DEEE from NMS Kamaraj Polytechnic
College, Tamil Nadu in 2008
Soft Skills
Personal Details
Date of Birth:08.11.1989
Languages Known:Tamil,English
Profile Summary
Successfully managed:
o Electrical project activities including working out various requirements with respect to utilities, machines, manpower and monitoring overall project operations for ensuring timely completion
o Site operations with, machinery installation and testing & commissioning operations
Resourceful in managing project installation/ commissioning & start-up activities at the site, inspection & testing along with loop checking of various instruments, implementation for smooth operations in adherence to the ISO standards and specifications
Skilled at managing site operations for quality service & timely completion of the projects; capabilities in managing the operations pertaining to planning and arranging for project related activities in Instrumentation and Controls environment Experience in managing maintenance of heavy machinery & equipment, implementing process enhancement & quality control techniques Expertise in Maintenance of PLC based automation panel system, field instruments for instrument work & on-site maintenance of pumps, valve, motors from electrical work Proficiency in implementing ISO to execute continuous improvement in operations of an organization
Proficient in evaluating electrical systems, products, components, and applications by designing and conducting research programs
Proven competencies in executing cost saving measures to achieve substantial reduction in terms of conversion cost of the product and energy consumption Proficient in adhering to Quality, Health, Safety, and Environment (QHSE) standards by undertaking several projects related to cost reduction/loss prevention Knowledge Purview
Installation of:
o Automation & PLC Machines
o The Lenze, Mitsubishi, Servo, Sew, Elau, Siemens Drives and Controller, types of Elau, Lenze, Siemens and Sew Synchronous/Asynchronous Motors o VFD Drive &Servo Drive, Encoder Maintenance Process Instrument, Siemens PLC, Lenze Drives
o Sensors Installation and Commissioning of conveyors like Lifting Table, Turn Table, Transfer Car of Ducker, Motor and Sensors
o BHS-Corrugated Machine-MF1, MF2, Double Facer, Knife, Stacker (made in by Germany)
o Printing Machines,Gopfert & BGM CL13/31-Feeder, Printing, Slotting, Die- cutter, Folder, Stacker (made in by Germany)
o Flexo Machines-Martine 618, Martine 924 (made in by France) o Wrapping Machine-Automatic Plastic Machine (made in by Germany) o Conveyors-Ducker
o Lifting Table, Turning Table-Ducker Corrapal (made in by Germany) o Expertise in Total Productive Maintenance (TPM), Preventive Maintenance
(PM) and Predictive Maintenance (PDM) to increase the machinery uptime Checking, maintaining and troubleshooting PLC, Drives, Motors, Conveyors, Sensors, Counter, Timer, Limit Switch, Level Sensor, Transducers and so on Knowledge of:
o ASI-Line AS-I Card Siemens 300 Series 343-2, Profibus 342-5, CPU up to 318 o PLC 400 Series Siemens Drive Control Module FM458-1,Exm448-1, Repeaters Rs 485 Siemens PLC Simatic,S-7300&400
Collaborator Communicator
Planner Logical
Thinker Analytical
Work Experience
Mar’14-mar 2020: Al Ghurair Group, Dubai, UAE as Electrical Technician-Industrial Automation Key Result Areas:please confirm below points
Executing project activities that involve working out various requirements with respect to utilities, equipment, manpower, & monitoring overall project operations for ensuring timely completion Monitoring the activity at sites and review of project schedule, ensuring cost control within budget Contributing in intra-organizational feedback meetings; coordinating between various engineering disciplines such as Electrical, Mechanical, Equipment, Piping, Process / Operations and suggesting corrective majors on commissioning difficulties Executing cost saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures Drafting technical & commercial proposals, tenders specifications, cost estimation, budgetary quotations, documents related to ISO and HSEF for Audit, Closeout Report for site completion and WO Closing of contractor Identifying areas of obstruction/breakdowns in routine check-up and taking steps to rectify the equipment through application of troubleshooting tools
Anchoring erection & commissioning of machines & equipment and ensuring completion of project in minimum turnaround time with effective resource utilization to maximize the output Supervising installation & commissioning as well as conducting tests & inspections to ensure operational effectiveness of utilities such as PLC, control panels and so on
Designing and inspecting PLC & instrumentation control panel as per built internal mounting & wiring; planning & designing preventive maintenance schedules for various assigned equipment to increase machine uptime & equipment reliability Creating internal inspection report for projects, reviewing test certificates, BOQS and planning sheet for current & future projects Ensuring formulation of plans for managing breakdowns, spare parts and inventory control Documenting ISO audit reports for particular projects for Production & Site Erection Department Listing out calibration report for used instruments and checking the due date of calibration& removing faulty instruments Drawing cable schedules as per approved input/output list, installing cable tray as per approved route and cable schedule & erection of instrumentation & PLC panels as per as built drawing Maintaining PLC based automation panel system, field instruments for instrument work & on-site maintenance of pumps, valves, motors for electrical work
Planning & preparing the schedule for loop checking as per the site conditions and monitoring day-to-day site activities Developing standards for detailing, engineering, installation, loop checking and commissioning of instrumentation with specific reference to various systems