Design Engineer Mechanical

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M.SATHESH KUMAR

M.E (VIRTUAL PROTOTYPING AND DIGITAL MANUFACTURING)

Mobile: +91-936*******

Email: ***********@*****.***

Objective:-

To develop the drops of my engineering ideas with zeal and confidence and to represent the same in a right way for adapting the ocean of success.

Highest Qualification:-

Master of Engineering in Virtual Prototyping and Digital Manufacturing from PSG College of Technology affiliated in Anna University (2016-2018).

PROFESSIONAL SYNOPSIS

Total work experience of 5 years as Mechanical Engineer.

Experience in Designing the Jigs and Fixture of pump components.

Experience in Additive Manufacturing process using 3D Printing method.

Experience in Designing Manufacturing Components like Sheet Metal, Casting and Pump Assembly Components.

Expertise in knowledge of Analysis like Structural, Static, Thermal and CFD.

Good Knowledge in Programming and Object oriented Programming like C++,Python, JAVA(Enterprise computing).

Good Exposure in JAVA component like JSP, Entity, Relational Entity and JMS.

Good Knowledge in Virtual Prototyping design and Augmented Reality using Unity 3D.

Good Knowledge on Virtual Reality and Mixed Reality.

Good Exposure in Manufacturing process like investment casting, 3D scanning and other Additive Manufacturing. AREAS OF EXPERTISE

Manufacturing Components:-

New Product Development in Manufacturing Components.

Preparing concept design of Jigs and Fixtures and develop the assembly to production for new models.

Designing the testing plates and testing fixtures for flange based product.

Good Exposure in Sand Casting, Investment Casting and Additive Manufacturing.

Good Exposure in 3D printing process to develop various Scale model prototype.

Good Exposure in Developing the Automatic Vending machine concept, design and functionality.

Good Exposure in Vending machine flow process and DATA monitoring (IOT).

Good Exposure in Component Drawing, Quality check in drawing and Assembly model updation.

Good Experience in Designing Lifting Fixture and Drawing checking activities.

Good Exposure in Product Lifecycle Management (PLM) Functionality process.

Good Exposure in BOM creation and BOM routings using Siemens Team center and SAP tools. 2

PROFESSIONAL WORK EXPERIENCE:

1. Organization : Automotive Robotics (India) Pvt. Ltd, Chennai. Designation : Manufacturing Design Engineer

Duration : April 2019 to Present

Skills : Fixture design, Drawing Checking & Corrections,3D Model updation, MBOM Management, Casting, Machining, Automation work

Tools : Siemens Team center, Creo4.0, SAP, Sikulix, MS Excel Job Responsibilities:

MFGE Design Engineer in Manufacturing Department to work in Assembly Fixtures, Welding Fixtures and Lifting Tackle using Product Lifecycle Management(PLM).

Designing the component & updation of Assembly Model.Develope the drawings and Quality check in detailing work.

Fixtures and Jigs to design the Machining Fixture components, Lifting Tackles, Assembly Fixtures, Welding Fixtures Developments and Fixture's concept design using Creo 4.0.

MBOM Checking, Structure Manager Creation, BOM Operation Routing in VPPM using Siemens Team center. SAP tool to create the BOM creation, Routing process and other activity like Material Master access and quality check.

Develop the Automation tool (Sikulix) using Python script to work in Routing process and MBOM creation. 2. Organization : Madness Ventures, Coimbatore.

Designation : Prototype Development - Design Engineer Duration : June 2018 to April 2019

Skills : Concept design, Detailed assembly design, Sheet metal process, machine functionality works and failure, fluid dynamics virtual reality works and Internet of Things(IOT). Tools : Solid Works, CatiaV5, Ansys Workbench, Matlab Job Responsibilities:

Design Engineer to develop the Automatic Vending machine concept to design, develop and Fabricate the machine, Implement Virtual prototype to communicate to the machine and process the IOT data.

Design Engineer to development of Tea machine and their functionality works with proper components arrangements.

Finite element analysis (FEA) and Computational fluid dynamics (CFD) performance study of machine.

Follow up the manufacturing process of Tea Brewing machine parts. PLM Data collection & updation of Raw Material Prices, Machine Hour Rate, Labor Rate and others etc.

Virtual reality process Using Unity 3D to develop the virtual model and link with data's for IOT updates.

Support in development / updating of cost value systems. 3. Organization : Mechcraft Engineering, Coimbatore. Designation : Design Engineer (Fixture and Component design & 3D printing works) Duration : May 2015 to June 2016.

Tools : Solid Works, creo3.0.

Job Responsibilities:

Design Engineer Designation to development of casting parts, Fixture design component and Additive manufacturing process using 3D Printing.

3

Design Engineer to development of casting parts and fixture design works. Designing the various types of fixtures.

Works on design the various pumps, Assembly parts and irregular shape components. Then convert into the scale model prototyping. Scale model is sent through 3D printing process (Additive Manufacturing) for customer requirements.

Developing the special bending Sheet Metal design and development works. Monitoring the Fabrication process. 4. Organization : Calmet Engineering Pvt. Ltd, Coimbatore. Designation : Design Engineer (Jigs and Fixtures Design and Development) Duration : June 2014 to May 2015.

Tools : Solid Works & Auto-Cad.

Job Responsibilities:

Design the Jigs and Fixtures of Casting components and Various types of pumps and develop the Measuring Gauges Design.

Design the Jigs and Fixtures design of the Casting components like the pump assembly parts, Horizontal &Vertical pumps and other sub parts, Checking and correction of all component drawing.

Experience of designing different types of Fixture concepts like L-Channel, V-block, Base plates and Circular plates.

Design the measuring gauges, ID & OD rings (Profile arc, hole alignment) Which is used to measuring the Pump Flange diameter and depth of hole.

Design the testing plate of casting parts like pump flanges, inner diameter profiles.

Preparing Bill of Materials for relevant project.

Preparing Documentation for relevant project.

Preparing GD & T in drawing.

Preparing of Welding Symbols.

EDUCATION

Course Institution

Board/

University

Completion By Marks M.E PSG College of Technology Anna University 2018 71.3 B.E Dr. N.G.P Institute of Technology Anna University 2013 77.3 XII

St.Michael's Higher Secondary School,

Coimbatore

State 2009 76.4

X

Veerasamy Mudaliar High School,

Coimbatore

State 2007 84.8

Skill Set

Programming C++,Java(JSP, Entity),Python, CNC Programming Data base system MySQL

Mechanical CAD Solid Works, Creo 4.0, Catia V5

Mechanical Analysis Ansys 15.0, Matlab, Hyper Mesh DECLARTION:

I hereby declare the above are true and correct to the best of my knowledge and belief. Place : Chennai SIGNATURE

Date : (M.SATHESH KUMAR)

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