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Instrumentation Control Engineer with 5.5 years of experience in autom

Location:
Bangalore, Karnataka, India
Posted:
March 30, 2021

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Resume:

RESUME

Bachelors of Instrumentation Engineering

Name: Vishal Laxman Mule

Email ID: adk9v0@r.postjobfree.com

Contact No: 860*******

Current Address: Room No-501, Tharun Nilayam,

***, *** *****, *elebrity Paradise Layout,

Doddathoguru, Electronic Phase-1, Bangalore.

Career Statement:

To be a professional and to utilize my skill and knowledge to fulfill the requirement of the organization in customer service.

Profile Summary:

A focused professional with 5.5 years+ of experience on DCS for Process Automation Control, Software & Graphics Design & Development, Automation, and data Integration with Supervisory Data Acquisition (DAQ), Alarm & Report Generation, Data analysis/ visualization & software testing.

Process Control System: Design implementation, Factory Acceptance Test (FAT), Start-up and Onshore/Offshore site Commissioning, Site Acceptance Test (SAT).

Logic development (Open loop, closed loop, Cascaded loop & Complex loop, Sequence Logic), graphics development and testing.

Hands on Experience of Siemens DCS SIMATIC PCS Neo: V3.0/Sp1/ 3.1 Software.

Hands on experience on Siemens simulation software SIMIT and virtual controller.

Have basic knowledge of Siemens TIA portal.

Hands on experience on Yokogawa DCS Centum VP R5 & R6.

Worked on Yokogawa PRM (Plant Resource Manager).

Hands on experience on Honeywell DCS Experion R311.2, R410, R431.1.

SCADA: Honeywell Experion PKS (Process Knowledge System), Yokogawa Centum VP, Siemens PCS neo.

Knowledge on Microsoft Visio for P&ID markup before developing the actually Graphics.

Basic Knowledge of AutoCAD for developing cabinet drawing.

Experience in TMS (Test Management System) software.

Experience on TFS (Team Foundation Server).

DCS / PLC Language: LD, FBD.

IT Proficiency:

i)OS - Windows XP, Windows Server 2003 / 2008 and DOS.

ii)Microsoft Applications - MS Office.

iii)Communication Protocols known– Modbus TCP/IP, PROFIBUS, PROFINET, Foundation Fieldbus (FF), FTE (Fault Tolerant Ethernet) and OPC.

iv)Knows basics of C programming.

Career Summary: -

I)Siemens Technology & Services Pvt. Ltd.

Working as System Engineer (Dec.2018 to Till Date)

Profile Details:

1)System installation with all required hardware i.e Controller S7 400, Interface modules, IO modules SIMATTIC ET 200, SIMATIC ET 200SP, SIMATIC ET 200iSP & SIMATIC ET 200M, CFU.

2)Working on TMS and TFS tools for planning, test management.

3)Study requirements and functional specification document and check for fulfilment.

4)Design test cases according to feature specification.

5)Review test cases designed by other candidate and check for quality and suggest improvement in designing.

6)Configure the Administrative Console (AD) software, Station’s ES & M&C’s, basic hardware, Controller, IO Modules Analog and Digital Modules and check all with simulating with DCS, SIMIT installation.

7)Configuration of SIMIT station and checking basic connectivity for SIMIT and Engineering station.

8)Check the functionality of DCS software thoroughly by executing the test cases.

9)Perform regression testing, once new DCS software version released.

10)Perform smoke test on receiving new build.

11)Finding the bugs in software and raise it to development team to fix it and raise change request for improvement in software.

12)Suggesting the new changes and raising change request for same.

13)Bug fix verification.

14)Committed for on time deliverable.

II)Yokogawa India Limited.

Worked as EXECUTIVE ENGINEER (from September 2017 to December 2018).

Profile Details:

Involved in Migration projects from CENTUM V to CENTUM VP, FAT, and site commissioning activities. Logic Development and testing, modification and graphics review and quality check activities as per FDS done.

Involved in kick of meetings, Project management meetings, project presentations.

Study and understand of project documents, customer specification and understand overall project requirement.

Studied migration job procedure and self-documentation, identified loops.

Standardizing Engineering activities, preparation of FDS, typical loop templates, Nest loading preparation, FCS loading calculation, Quality Check sheet preparation.

Reviewing the Basic Engineering documents & Detailed Engineering requirements, check for requirements and modifications.

Developing Logic according to control narrative, P&ID diagram, IO List according to FDS.

Configuring the hardware IO modules like Analog IO, Digital IO, Universal IO modules based on IO database.

Done the device maintenance and troubleshooting and value change from PRM.

Involved in DCS projects with an overall knowledge on System Engineering lifecycle

Actively involved in system setup, software installation, system configuration, Troubleshooting.

Bulk engineering using FCS generation in AD Suite.

Logic development, logic testing and modification, loop check.

FF (Foundation fieldbus) device configuration, HART device configuration, FF/HART device troubleshooting, online logic modification.

Hands on Alarm management system CAMS software of Yokogawa platform.

Hands on PRM server (plant resource manager) of Yokogawa platform for configurations of field devices remotely.

Project Progress Monitoring & Reporting.

Project delivery on time.

Project Completed: -

In Yokogawa I am Involved Turnkey Project as well as Migration Project and in commissioning of Oil and Gas, Manufacturing Industries.

1)ZADCO Offshore Site Commissioning. (Abu Dhabi)

Site Commissioning.

System Installations.

DCS Logic Modification.

Graphics modifications.

FF device configuration, device communication and maintenance.

Job Reporting on daily basis.

2)Zink, Migration Project (Centum V to Centum VP). (America)

Attending kickoff meetings.

Studied migration procedure documents.

Done logic modification and corrections after migration.

Loop Identification.

FDS Generation.

Controller Capacity calculation.

Filing quality check sheets and attending quality check meetings.

Raising Technical clarifications/queries.

Designed complex loops and rescale all calculations based on existing self-documentation.

Internal testing and maintaining debug records.

Prompt delivery of the product within acceptable time.

3)AFIPSKY Oil Refinery Project. (Russia)

Study design input documents.

Modification and testing of standard software typical.

Identification of loops.

Develop Closed Loop, Simple loop and Complex loop logic and testing the logic from control narrative.

Bulk engineering using AD Suite tool.

Done graphics quality checking as per FDS.

Raising technical queries.

Maintaining quality check sheets and internal records.

III)Honeywell Automation India (3rd party by Virtuoso Automation and Ipac Automation).

Worked as SR. PROJECT ENGINEER on DCS. (From Jun’2015 to September’2017).

Profile Details:

Configuration and installation of Honeywell’s proprietary Experion server and Consoles on Windows based PC for integration & generation of critical alarms, triggering of events, event logging, creation of data log models, trend logging & historical display of data.

Server, Flex & Console system configuration, time synchronization in plant.

Development of Control Logic (CM) and Sequence control logic (SCM) as per customer application and process requirement and control narrative, P&ID, IO data base.

Design of Static and Dynamic Graphics for HMI using Honeywell’s proprietary Experion EPKS platform.

Performed DCS Closed loop, open loop checking, troubleshooting using JB Schedules, Loop diagrams.

Configuration of Field Bus Devices, Analogue and Digital Input/ Output Cards as per Customer Document.

Carrying out FAT with customer, Sat, Commissioning of site and activities in plant shutdown.

Troubleshooting, Maintenance, Control Hardware replacement in plant.

Assigning the ESD Tags through PCDI Array Links.

Carrying out internal testing of panel wiring and Hardware/software performance.

Shut down activities in maintenance period of plant and site support.

Co-ordination with Customer / Consultant / Supplier.

Customer support for Honeywell software technical queries.

Project Completed: -

In Honeywell Automation Limited I am Involved Green field Project‘s brown field Project for Engineering, plant shutdown activities, commissioning of Power plants, Oil and Gas.

1)TCO Tengizchevroil (Kazakhstan)

Worked on P&ID reconciliation.

Attending project management meetings.

Identifying Loops.

Software typical assignments for logic development.

2)NTPC Bongaigaon Thermal Power Plant (250MW) (Kocrazar, Assam, India)

System installation.

Site commissioning.

Logic and graphics modification.

Third party integration via. OPC / Modbus communication.

3)NTPC Feroz Gandhi Thermal Power Station Unchahar (210MW) (UP, India).

Conducted system parametric test.

Logic development and modification & graphics modification.

Sequence Logic Development (SCM), troubleshooting, modification and testing.

Shutdown activities.

Project closing activities.

Customer site support.

Communication between Honeywell and yokogawa system through OPC.

Troubleshooting.

4)NTPC Singrauli Super Thermal Power (500MW) (Uttar Pradesh, India).

Logic development and modification & graphics modification.

Loop check (cold loop and hot loop check).

Hardware check, troubleshooting and replacement.

5)DMD Reliance Project (Dahej, Gujarat, India).

Actively involved in FAT.

Here I am responsible for Logic & graphics modification, graphics quality check.

Control loop check,

Panel design and quality check.

6)JAZAN Refinery and Terminal Project (Saudi Arabia).

Here I am responsible for Logic development.

ESD communication through PCDI Communication.

7)Arati Chemical Industries (Ahmadabad, Gujarat, India).

Logic Modification

Graphics Modification

Third party communication via. Modbus TCP/IP

8)Nectar Life sciences Limited (Chandigarh, Punjab, India)

Project Backup and restore.

Controller troubleshooting.

System Installation and troubleshooting

Industrial Training and Certification:

SIMATIC PCS Neo-Basic Engineering Training.

Learning Objectives:

Basic Plant Engineering.

Technological Engineering: P&ID, CFC, SFC.

Device Engineering: PC Station, Automation System (AS), Distributed IO.

Virtual Commissioning with SIMIT & Virtual Controller (VC).

HMI Engineering.

M&C Operation.

Attended 4 Days Foundation Level ISTQB Certification course and successfully completed certification Exam.

Underwent 10 days Yokogawa DCS Centum VP Training in Yokogawa training center, Bangalore.

Underwent 3 months hands-on project training on Honeywell Experion PKS.

Attended 5 days’ workshop on Lab-View Software. By VI Automation.

Attended 5 days Foundation Automation Training Program on PLC & SCADA software conducted BAGESHREE Instrumentation Trainers & consultants (BITC 2104), Pune.

Completed C Programming class.

Educational qualification:

Completed B.E in Instrumentation engineering from Government College of Engineering, Jalgaon in 2015 with First class with distinction.

Academic Details:

Exam

University / Board

Year of passing

Percentage

SSC

Dr. B.A.M.U, Aurangabad

2009

82.61

HSC

Dr. B.A.M.U, Aurangabad

2011

67.67

B.E

NORTH MAHARASHTRA UNEVERSITY

2011-15

72.87

Achievements:

Achieved First rank in SSC.

Achieved 1st rank in First year of engineering.

Selected for Scholarship for 4 year.

Extracurricular activities :

Participated in drama competition for Purushottam karandak spardha held at Jalgaon.

Member of T&P (Training and Placement) committee in college.

Class representative for 2nd year of Engineering.

Participated in dance in College Annual Function.

Coordinator of plant visits of class during college.

CC team member in project for team building, team outings, event management.

Personal Details:

DOB : 13th Oct 1993

Sex : Male

Marital Status : Married

Spouse Name : Priyanka Mule

Spouse Profession : B.E (E&TC), currently House wife

Nationality : Indian

Permanent Address : At-Pitthi (ghat), Tal-Kaij, Dist-Beed, Maharashtra.

Passport No : P4397951

Languages Known : Marathi, Hindi, and English.

Hobbies: -

Reading Inspirational Books.

Listening to the music.

Watching movies

Declaration:

I hereby declare that all the above information provided is true to the best of my knowledge and will be responsible for my candidature.

Place: Bangalore VISHAL MULE

Date: Signature



Contact this candidate