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Chemical Engineering Management

Location:
Karachi, Sindh, Pakistan
Posted:
March 23, 2021

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Resume:

WORK EXPERIENCE

PERSONAL INFORMATION Tamour Abid

*** **** ***** ****** ***** Town, Lahore (Pakistan)

+92-322-*******

********@*****.***

https://pk.linkedin.com/in/tamourch

Date of birth 14/12/92 Nationality Pakistani

01/06/2016–Present Autonomous Maintenance Facilitator – Total Performance Management Nestle, Sheikhupura (Pakistan)

- Lead the team and supported the Factory for successful completion of TPM Phase 0 Journey

- Leading and executing the Roll Out Plan for the expansion journey of TPM

- Leading the Initiative of Simplification of all Operational & Maintenance Standards

- Implementation of SDCA cycle to help reduce the line losses & prioritize key standards.

- Implementation of Loss Tree Analysis (LTA) on Material Usage Variance (MUV) study to identify projects to improve % variance.

- Leading the initiative of “Leadership at Shop floor’ to help build strong engagement between Shop floor Team & Executive Committee

- Leading the NCE in manufacturing to support Top & Bottom line for the Business.

- Lead the implementation of TPM on first ever Thermal Processing Plant (Juices)

- Leading the cost optimization initiative for the replication projects for NCE in Manufacturing

- Ensure the timelines and progress of the AM Implementation Plan for the factory

- Training the Autonomous Work Groups on Autonomous Maintenance methodologies

- Coach staff about NCE & Goal Alignment as problem-solving tools to improve operations and reduce downtimes.

- Developing the right people capability by delivering/organizing the AM basic training to the Local Committee and Work groups

- Strong coordination with other Pillars for people development & timely execution of TPM plan

- Keeping track of weekly/monthly measures of Pilot & expansion lines & ensuring the deliverance of KPIs Ensure weekly and monthly production planning 01/06/2017–01/12/2018

Operation Start-up Leader for PET Aseptic Filling Line (Krones) Project Nestle, Sheikhupura (Pakistan)

- Validate the Project Charter and assess current operations to evaluate change impact.

- Develop Compliance plan & Initiate HACCP.

- Define finished good site recipe, Master recipe & BOM.

- Prepare and develop training, Operations & start-up plans.

- Set start-up success criteria & ramp-up curve for CQV.

- Define TPM AM/PM Step 2 readiness criteria in URS.

- Calculate process target KPIs for Asset Intensity and COP

- Validate product and pack material suppliers including sourcing, transport & storage tests.

- Prepare validation protocols by zone/Module PTC.

- Define job profiles & staffing & Prepare factory recruitment plan.

- Coordinate Factory Recruitment Execution and Train factory staff.

- Ensure NGMP prerequisites preparation and development of Operational Procedures

(SOP’s)

- Perform "IQ- end of installation" inspection with operation team.

- Verify and finalize HACCP on site & Update QMS.

- Perform trial shipment and track OQ- Operation Qualification success criteria (Qualify line)

- Review ramp up plan & Release line for production by QA & PTC.

- PQ- Perform short runs & long runs.

- Finalize manufacturing standards.

- Conduct Process, F&P equipment, industrial services Site Acceptance Test (SAT)

- Handover MDD to factory and complete & approve validation reports and Update MDD.

- Sign-off manufacturing related documents.

EDUCATION AND TRAINING

16/12/2015–-01/06/2016 Manufacturing Team Lead – Production (Dairy & Juice) Nestle, Sheikhupura (Pakistan)

- Ensure scheduled planning in an effective way to meet all weekly and monthly production plans.

- Monitor & ensure high level product quality in meeting all the defined quality checks and protocol.

- Ensure minimum downtime for longer run ability of machines to achieve production targets.

- Ensure complete coordination with maintenance staff to support them in maintenance activities to support mean time to restore (MTTR)

- Maintain safe operations by keeping safety first and responsible for safety reporting.

- Adaptation of Lean Manufacturing approach for reducing losses during operations to achieve our mission of "Zero Waste”.

- Proper implementation of NGMP and HACCP

- Monitor the laminate variance to be well within range.

- Adapting NCE (Nestle Continuous Excellence) mind-set and ensure its importance on shop floor for better understanding; to delight our consumers by achieving competitive advantage.

- Monitor the traceability of chemicals/pulp used to produce juices.

- Ensure weekly and monthly production planning.

- Maintaining highly safe work practices

- Ensure production of Dairy & Juice department

- Facilitating the project prioritization and selection process at the market level through tools such as Loss Tree Analysis (LTA) and Identify, Prioritize and Assign (IPA), and executing market-level improvement projects.

- Coach people about NCE and GA tools as a problem-solving tool to improve operations and minimize downtime.

- Development of Operational Master Plan (OMP) and its cascading through Performance Measures Development (PMD)

01/06/2015–31/11/2015 Trainee Chemical Engineer

Fatima Fertilizer, Sheikhupura, Pakistan

- Ammonia Reforming Unit

27/09/2014–01/06/16 Social work professional

- Youth Impact, Islamabad (Pakistan)

- Vice President of Rotaract Club of Lahore.

- Motivational Trainer at Youth Impact.

- President, Pakistan Sustainability Network (Lahore Chapter).

- Junior Vice President of Green Minds.

- Worked as University Ambassador of Pakistan Sustainability Network 2013-14.

- Co-Founder of MORAL CAUSE (NGO).

09/2018–12/2020

Masters in Total Quality Management Ranked among top 300 in Asia by QS

Rankings

University of the Punjab, Lahore (Pakistan)

- Quality Management Principles & Reliability

Engineering

- Human Resource Management &

Organizational Behaviour

- Production & Operations Management - Marketing & Financial Management

- Health, Safety and Environmental

Management

- International Management System and

Standards

- Project Management - Research Methods

- Supply Chain Management - Performance Management

- Strategic Planning and Deployment - Quality Tools and Techniques PERSONAL SKILLS

09/2017–09/2019 Professional Diploma in Project Management Skill Development Council, Lahore, Pakistan

12/2010–12/2014

BSc. Chemical Engineering Ranked among top

300 in Asia by QS

Rankings

University of the Punjab, Lahore (Pakistan)

- Industrial Management & Process Economics

- Production & Operations Management

- Fluid & Particle Mechanics

- Mass Transfer

- Heat Transfer

- Thermodynamics

09/2008–05/2010 A-Levels

Ranked 6th in

Pakistan among

Colleges

National Grammar School, Lahore (Pakistan)

- Chemistry

- Physics

- Mathematics

04/2006–03/2008 O-Levels

Crescent Model School, Lahore (Pakistan)

Major Subjects:

- Biology

- Chemistry

- Physics

- Mathematics

- English

- Urdu

Mother tongue(s) Urdu

Other language(s) UNDERSTANDING SPEAKING WRITING

Listening Reading Spoken interaction Spoken production English C2 C2 C2 C2 B2

Levels: A1 and A2: Basic user - B1 and B2: Independent user - C1 and C2: Proficient user Common European Framework of Reference for Languages Communication skills - Good communication skills gained while working with Youth Impact (Youth Leadership Development)

- Good communication among other team members to keep them motivated (Work & Football) Organisational / managerial skills - Certified Train the Trainer

- The People Manger Toolkit by SCHUITEMA (Certification)

- Leading NCE in Manufacturing for Dairy & Juice

- Leading Autonomous Pillar for the department and Factory Backup

- Leading Education and Training Pillar for the department and Factory Backup

- As Team Lead for Nestle for managing a team of high professionals

- Organizing member at Youth Leadership training

Job-related skills - Good Understanding of Aseptic PET filling and packing

- Good understanding of Dairy and Juice processing

- Understanding of Aseptic Filling & Packaging, DMAIC, SMED & ECRS

- Hazard Analysis & Risk Assessment

- SH&E line mapping

- Basic Problem Solving (Go See Think Do)

- Development and understanding of OMP & PMD

- Basic Planned Maintenance Tools (Breakdown Analysis, FMEA, Time Based Maintenance)

- QX/QM Matrix, 4M Analysis, 5 Conditions of 0 defects

- Basics of IPA/LTA & Material Usage Variance

- Understanding of World Class Manufacturing’s methodologies such as Lean, Six Sigma and TPM Digital competence SELF-ASSESSMENT

Information

processing

Communication

Content

creation

Safety

Problem

solving

Proficient user Proficient user Independent user Proficient user Proficient user Digital competences - Self-assessment grid

- Hands on Experience of Microsoft Office (Word, Excel, Presentation software)

- Basic knowledge of Pinnacle Studio



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