Kizhakkemadam Vinod
Email adjvsu@r.postjobfree.com
Address Kamaladalam,Thiruvalathur,
Palakkad,Kerala 678551
Phone +968- 96628401
** ***** ** ****** ********** in electrical Erection, commissioning & maintenance in different industries (13 years in India & 12 years
Abroad). A very proactive result oriented, good team player with a good analytical thinking
Experience
Electrical Engineer Vale Oman Sohar, Oman July-2014 - February-2019
SOP & SMP Preparation and conducting training for critical equipment of
Electrical and Instrumentation
Work Order Management in SAP
Spare parts planning for critical equipment's of Electrical, Instrumentation assets
The focal point of Contracts related to Electrical Maintenance like Manpower.
Designing Maintenance Strategy based on RCM principles for Class A Electrical Assets
Fire Protection System design, engineering and maintenance for Sub Station Motor Management: IR, PI measurement, Condition monitoring like Vibration analysis
Planning for Annual Cold Shutdown including Resources like Manpower, Spare parts, Contractor management (schedule and compliance), LOTO coordination, Safety Work Permits, Task Risk Analysis for critical jobs
MV Switchgear Maintenance (VCB, ACB)
ABB Relay REF 542 Erection and Maintenance
MCCB Erection, Commissioning and maintenance (ABB MNSiS)
UPS & Battery Charger Erection, Commissioning and maintenance
Transformer Maintenance including OLTC scheduled maintenance
VFD (ACS 800) drives Erection, Commissioning and maintenance as per OEM schedule
Erection, Commissioning and maintenance of medium voltage & low voltage motors, panels & transformers
Belt conveyors electrical Erection, Commissioning and maintenance
Erection, Commissioning and maintenance of overhead cranes
Erection, Commissioning and maintenance of diesel generators, pumps &hydraulic units
ESP (Electrostatic precipitation) Erection, Commissioning and maintenance scheduling planning to full ll environmental requirements
Erection, Commissioning and maintenance of plant lighting system & BMS
The focal point for all electrical safety issues
Inspection and condition monitoring of electrical machines and equipment
Conducting regular safety tours, educating the team to maintain a high standard of safety.
Trouble shooting of process plant
Corrective and preventive maintenance of process plant
Erection, Commissioning and maintenance of pneumatic vales & actuators
Erection, Commissioning and maintenance of hydraulic valves & actuators
Reliability Engineer ABB Muscat, Oman November-2012 - June-2014
Planning &executing preventive maintenance schedules of various machinery & instruments to increase machine uptime/equipment reliability; accomplishing planned production targets within budget.
Proactively identifying areas of obstruction/breakdowns and taking steps to
rectify the types of equipment through the application of troubleshooting tools Planning the assigned commissioning tasks and leading the team of technicians to execute the assigned jobs, for smooth commissioning of Balling and Indurations Plant within the target date
Develop the area maintenance team by identifying strength and weaknesses in the team
Many Improvement projects were implemented to reduce the downtime, to increase the product quality and maintenance easiness.
Preparing the punch list categories and follow up with the consultant and
Contractor to close the punch listed item according to the client's satisfaction.
To ensure that all team members are working as per ABB safety standards, and also to ensure the teams are following all the safety procedures of Vale. Conduct toolbox talks to the team before the start of the job and also helping them to overcome the hurdles during their execution of a task.
Improvise the clients working standard to match the standards of ABB. Annual leave planning shift scheduling and other documentation works of technicians
Excellent team-building did. With all the available resources I have trained my team well enough so that they can perform independently and can deliver the best results.
Supporting Electrical maintenance team in day to day activities, improving preventative maintenance of machines and other improving projects to reduce breakdown and improve machine availability.
Preparing shutdown planning and spare parts arrangement.
Risk mapping for Electrical, Instrumentation & Automation is prepared. Maintain GPV downtime records and action plans
Improved the electrical PM and inspection plans.
PM plans for Medium voltage motors are reviewed for better performance of equipment s.
Lubrication plans for entire motors in Vale plants (VOPC & VODC) are reviewed with SKF support.
Lubrication plans are rescheduled to improve the performance of the motors. Motors with sealed bearing overhauling plans are prepared
RCA is done for chronic problems and action plans are implemented. Arranged technical training for the technicians and also arranged the required
tools for them.
Erection, Commissioning and maintenance of motors,conveyors,diesel generators,pumps, hydraulic units,MV & LV Panels,switch gears, overhead cranes
Trouble shooting of process plant
Corrective and preventive maintenance of process plant
Inspection and condition monitoring of electrical machines and equipt
Electrical Site supervisor
ABB Muscat, Oman November-
2010 - June-2012 Erection, Commissioning and maintenance of 9 Mt Vale Pelletizing plant.
Erection, Commissioning and maintenance of motors,conveyors,diesel generators,pumps, hydraulic units, overhead cranes
Erection, Commissioning and maintenance of gas burners
Erection, Commissioning and maintenance of MCC &ACC panels
Erection, Commissioning and maintenance of MV panles
Erection, Commissioning and maintenance of UPS & Battery charges
Erection, Commissioning and maintenance of MV &LV switch gears
Erection, Commissioning and maintenance of ABB REF 542 relays
Erection, Commissioning and maintenance of ABB ACS 800 VVVF drives
Erection, Commissioning and maintenance of rotating and vibrating equipments
Erection, Commissioning and maintenance of balling disc &travelling grate
Erection, Commissioning and maintenance of pumps
Erection, Commissioning and maintenance of plant lightings Trouble shooting of process plant
Erection, commissioning & maintenance of Vales & Actuators
Corrective and preventive maintenance of process plant
Inspection and condition monitoring of electrical machines and equipment.
Prepare and implement preventative maintenance plan and lubrication plan for machines and equipment
Maintenance Head Gulf Stone LLC Sohar, Oman November-2006 - November-2010
Planning &implementing preventive maintenance schedules of various machinery ( Vibro press, Air compressors, Vacuum pumps, hydraulic and water pumps, motors, Cranes, conveyors, weighing and packing machines, polishing
machines, cutting machines, power packs,all electrical PLC based panels etc) & instruments to increase machine up time / equipment reliability; accomplishing planned production targets within budget.
Controlling & monitoring the records & conducting statistical analysis of product as per ISO.
Carry out predictive maintenance
Proven expertise in guiding & extending support for development in process & technology used, ensuring quality standards, up gradation of existing control system maintenance, Documentation for world standards i.e. ISO 9001-2000
A skilled communicator with exceptional presentation skills and abilities in foreign business partnerships, lead cross-functional teams and establish
Erection, Commissioning and maintenance of Ball mills
Erection, Commissioning and maintenance of crushing unit
Erection, Commissioning and maintenance of polishing and cutting machines
Erection, Commissioning and maintenance of molding and vibrating machines
Erection, Commissioning and maintenance of pumps& motors
Erection, Commissioning and maintenance of overhead cranes &hoists
Erection, Commissioning and maintenance of belt convers and chain convers Maintenance 0f gas burners and ovens
Trouble shooting of process plant
Corrective and preventive maintenance of process plant
Machines and equipment Erection, Commissioning and maintenance of hydraulic valves & actor
Prepare and implement preventative maintenance plan and lubrication plan
Inspection and condition monitoring of electrical equipments
Asst Manager
Tata Motors Jamshedpur, India
October-1994 - November-2006
Ex-Ticket No: 6610/06869/1
Site Supervisor
Navin Electrical Jamshedpur,India
May-1992 - October-1994
Worked as an asst manager electrical maintenance, to maintain the plant and equipment in truck manufacturing unit. Received three times best performer’s award .Many improvements’ are done to improve machine availability,Improve production,improve safety .I was active members in Kaizen,Poke-yoke, TPM
Erection and commissioning of electrical equipment including electrical overhead cranes motors, pumps and conveyor system
Education
Bsc In Electrical Engineering (Non
Formal)
NIT Jamshedpur, India
2003
Diploma in Electrical Engineering
Govt Poly technic college
Perinthalmanna,,Kerala, India
1992
12 semester (5 years) part time B.Sc. in electrical engineering
3 Years diploma in electrical engineering
Skills
Reliability: Familiar with root cause analysis with using different RCA tools
Good team player with good analytical thinking
Inspection and trouble shooting skills Documentation for ISO implementation, Erection, Commissioning & Maintenance
Familiar with SAP &CMM
Working Knowledge in Auto Card Electrical and Revit MEP
Driving License: International, Oman & India
Languages
English Advanced Hindi Advanced Arabic Beginner Malayalam
Mother tongue