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Plant Engineer

Location:
Chennai, Tamil Nadu, India
Posted:
January 22, 2021

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Resume:

M.AKBAR BASHA.

NO: ****/****A, **th street, BAKTHAVATCHALAM COLONY,

VYASARPADI, CHENNAI-600039.

E-mail ID: adjl7l@r.postjobfree.com

Mobile: +917*********/ +974********

PASSPORT NO: L3045076 / EXPIRY: 22/08/2023

SKYPE ID: akbarbasha1431

CAREER OBJECTIVE

To secure a challenging position in a company where I can contribute to companys growth

with my skills as Chemical Engineer and strive towards excellence and professional growth.

CORE COMPETENCIES

Production Operations - Monitoring & Controlling - Process Troubleshooting - Technical

Services Process Simulation Pre-Commissioning & Commissioning - HAZOP/HAZID/FMEA

- RCFA MOC Process Safety Management Alarm Management SIL Determination

DCS/PLC FAT & SAT RA/PTW/LOTO Systems SOP RFSU/PHSER/PSSR -

Man Power Management & Leadership

Contractors Management & Assessment - Customer Communications

CAREER FORTE

Experience of 09 years in the field of Petrochemical & Chemical industries.

Have working experience in Production Operations and Projects which includes

Detailed Engineering Co-ordination from client side with EPC companies, Pre-

Commissioning & Commissioning activities.

Present Employer: Qatar Solar Technologies as Hydrogen Gas Recovery

Production

Operations

Previous Employer 02: Polysilicon Technology Company as Hydrogen Gas

Recovery Production Operations.

Previous Employer 01: Manali Petrochemicals Limited as JUNIOR ENGINEER

(propylene glycol & propylene oxide) Production Operations.

Skilled and experienced in HAZOP/HAZMAT Process Safety Management

elements (PSM), Root Cause Failure Analysis (RCFA), Management of Change

process (MOC), Alarm Management, Determination of Safety Integrity Limits

(SIL), Safety review systems - PSSR/RFSU/PHSER, Risk Assessments (RA), Job

Safety Analysis (JSA), Permit-To-Work (PTW) /LOTO systems and Standard

Operating Procedures (SOP), Authorized Gas Tester (AGT), LT&T

Have operation experience in Gas Compression Unit Gas Driven Single stage

Reciprocating Compressors, Hydrocarbon Storage area, Tank farm area, Hydrogen

Gas recovery from chlorosilane Plant HC Dew Point Control Unit & Glycol unit,

Utilities Section and Hydrocarbon Storage .

Have worked as Project lead - Booster Compressor skid (Reciprocating Gas Driven

Compressor)

Have Pre-Commissioning, Commissioning and Operation experience in

PETROCHEMICAL Process Units: PGMME PLANT Single stage Double acting

Reciprocating Compressor, Hydrogen Gas Recovery unit (Absorption column,

Adsorption column, HCL Distillation Column)

Hands-on experience in analyzing plant performance and parameters, preparation of plant

performance dash board.

Experience in carrying out Detailed Engineering coordination for the process

deliverabilitys (Process Design Basis, PFD, P&ID, Cause & Effect Charts, Process

Control Philosophy, Alarm & Trip Settings, Equipment & Plant Start-up and

Shut- down logics and sequences) with EPC companies.

Experience in the preparation of technical note, problem statement, scope of work,

preliminary design basis document preparation for the engineering studies and other

process engineering problems and preparation of various schemes with technical

justification for feasibility studies and CTR studies.

Experienced and hands-on experience in carrying out DCS/PLC FAT and SAT.

Ability to operate YOKOGAWA DCS CENTUM VP, PLC Systems

SIEMENS & EMERSON DELTA V.

Competent in Man power management & leadership, contractors management &

competency assessment and customer communications or stake holder

management.

PROFESSIONAL EXPERIENCE

PREVIOUS EMPLOYER (01): MANALI PETROCHEMICALS LIMITED

DESIGNATION: JUNIOR ENGINEER - OPERATIONS

DURATION: 04-01-2010 to 01-01-2015 (CHENNAI)

PROPYLENE GLYCOL & PROPYLENE OXIDE UNIT:

Worked as a JUNIOR ENGINEER in Safety Standard Company Manali Petrochemicals ltd.

Main products Propylene oxide, Propylene Glycol and Various grades of Polyols.

1. MPL is a group company of Southern Petrochemical Industries Corporation (SPIC).

Which is one of the leading industries in South India SPIC engages in manufacturing various

sectors which includes petrochemical, fertilizers & specialty chemicals etc.

2. Controlling the total plant equipped with Yokogawa Model Centum Vigilant Plant DCS

systems panel operations integrated with Propylene glycol, Propylene Oxide, Propylene

glycol mono methyl ether & Polyols.

PREVIOUS EMPLOYER (02): POLYSILICON TECHNOLOGY COMPANY

DESIGNATION: HYDROGEN GAS RECOVERY FIELD OPERATOR- OPERATIONS

DURATION: 05-01-2015 to 31-12-2016 (SAUDI ARABIA)

HYDROGEN GAS RECOVERY UNIT:

Worked as a HYDROGEN GAS RECOVERY TECHNICIAN in Safety Standard

Company Polysilicon Technology Company.

1. PTC is the joint venture of n KCC HYUNDAI ENGINEERING - KOREA and

MUTAJADEDAH ENERGY COMPANY. This company will establish the first

Polysilicon facility with the region and is aiming to produce 3000tons of final Polysilicon

product per year.

2. Controlling the total plant equipped with EMERSON DELTA V DCS systems panel

operations integrated with OGR, TCS DISTILLATION, HYDROGEN UNIT,CVD UNIT

& UTILITY.

PRESENT EMPLOYER: QATAR SOLAR TECHNOLOGY(Member Of Qatar

Foundation)

DESIGNATION: HYDROGEN GAS RECOVERY FIELD OPERATOR- OPERATIONS

DURATION: 19-11-2017 to TILL TODAY (QATAR)

HYDROGEN GAS RECOVERY UNIT:

Worked as a HYDROGEN GAS RECOVERY OPERATOR in Safety Standard Company

Qatar Solar Technology.

QSTec is enabling Qatar to reach a sustainable future by manufacturing and supplying solar energy

solutions that are used locally and exported globally. QSTec has access to unrivalled resources

with a philosophy that is built on quality, operational excellence and commercial integrity. QSTec

and its partner companies are the key solar technology suppliers for some of Qatars most iconic

buildings and offer turnkey solar energy solutions for any sized project in addition to offering high

quality Polysilicon to customers around the world.

QSTec has an 8,000 metric tons per year (MTPY) high quality, solar grade Polysilicon

manufacturing facility in the Ras Laffan Industrial City (RLIC), Qatar that produces top tier

polysilicon for use in the world's most efficient solar technologies. In addition to this QSTec has

installed ground and rooftop PV installations at its RLIC site with a total installed capacity of 1.1

megawatts of solar power.

UNITS HANDLED: Triple effect evaporator, vacuum distillation column, valve tray and

packed distillation column, gas lift thermosyphon reactor, Absorption, Carbon Adsorber,

HCL distillation column, Ammonia chiller unit (SCREW COMPRESSOR),

R23(FREON) chiller unit (SCREW COMPRESSOR).

EQUIPMENTS HANDLED: Screw compressors & pumps, Reciprocating single stage

duplex compressors, Y type compressors, canned motor pumps, centrifugal pumps,

reciprocating pumps, metering pumps, steam ejectors, reboilers.

HEAT EXCHANGERS: Shell & tube (fixed & floating types), plate & frame, graphite,

double pipe, electric trim heaters.

KEY RESPONSIBILITES & EXPERIENCE

(MPL)Controlling the total plant equipped with Yokogawa Model Centum VP DCS

systems panel operations integrated with Propylene oxide, Propylene glycol and Polyol

production units.

(PTC)Controlling the total plant equipped with Emerson Delta V DCS systems panel

operations integrated with OGR, TCS DISTILLATION, HYDROGEN UNIT, and CVD

UNIT & UTILITY.

(QSTec)Controlling the total plant equipped with Siemens system panel operations

integrated with OGR, VGR, TCS DISTILLATION, HYDROGEN UNIT, CVD UNIT,

ABSORPTION UNIT, CARBON ADSORPTION & UTILITY.

Observes function of instruments, gauges and meters to verify conformance to specified

quality and quantity of product.

Inspects equipment and listens for automated warning signals to determine location and

nature of malfunctions such as leaks and breakages.

Compiles and records operating data, instrument readings, documents and results of

laboratory analysis.

Sends samples liquids and gases for chemical characteristics to laboratory for analysis.

Monitors and adjusts unit controls to ensure safe and efficient operating conditions.

Operates control panel to coordinate and regulate process variables and to direct product

flow rate, according to prescribed schedules.

Estimating and handling all production requirements and monitoring progress to achieve

completion within time bound schedules for efficient production of Propylene Oxide,

Propylene glycol, Propylene glycol mono methyl ether and polyols.

Chlorine in gaseous and liquid forms, ethylene oxide and propylene oxide, burnt lime and

limestone.

Periodical plant Maintenance & shut down for safe operation activities.

Involved in erection & commissioning of new equipments during plant modification &

new designing of operations at regular intervals.

Conducting Hydro testing of Propylene, Chlorine and Ethylene oxide bullets,

Exchangers, Pressure equipments while regular periodical maintenance.

Involved in the safety mock drills, Hot & Cold work permit designing.

Handling all Emergency situations during plant routine operations, Start Ups & Shut

Down periods.

Executing various daily works permit to carry out the production operations & preparing

daily Status reports & reporting to top hierarchy.

Designing and implementing cost-saving and service improving procedures through

preventive and predictive maintenance in the plants to increase productivity.

Carried out various trial runs for new processes and having good knowledge in PFD,

P&ID.

Operates equipments in assigned area maintaining process parameters within the

guidelines of the operating manuals and procedures.

Following Standard Operating Procedures (SOP) and Shutdown & Startup procedures as

and when necessary.

Loading and unloading of Hydrocarbon materials like Propylene, Propylene oxide

(Propylene gas), Ethylene oxide (Ethylene gas). Unloading Liquified Petroleum Gas by

using CORKEN COMPRESSOR.

Handful experience on handling and storage of chemicals, solvents and hydrocarbons

such as Methyl ethyl ketone, Secondary butyl alcohol, Mono propylene glycol, Di

propylene glycol, Tri propylene glycol, Propylene oxide, LPG, Methanol at Tank farm

and Bullet storage area.

Prepare plant and equipments for maintenance e.g., depressurize, strainer cleaning,

venting and drain, identify, prepare and apply process isolation for vessel entry.

Troubleshooting and act on any condition that is abnormal before it becomes critical.

SKILLS

Technical:

1. Outstanding ability to understand the effects of on plant operations.

2. Well versed in handling of equipments involved in unit operations and unit

process.

3. Ensured the use of company resources in a cost-effective manner.

4. Strictly following safety norms in order to achieve zero accident\incident level.

5. Communication, coordination and assisting subordinates in production process to

achieve optimum time cycle with yield and quality.

6. Manpower handling, jobs on shutdown like as catalyst change, equipment

cleaning, packing change, distillation column washing.

7. Ensure that all records\logs\certificates are maintained and updated to provide

evidence of terminal conformance to HSE standards.

CERTIFICATIONS

Have undergone industrial attachment training for CETEX PETROCHEMICALS

LTD MANALI, CHENNAI, (03 MONTHS).

First Class with Honors Diploma in Chemical Engineering from Institute of

Chemical Technology, Chennai.

First Class in Diploma Industrial Safety, Annamalai University.

Have undergone certification training for CENTRIFUGAL PUMPS OPERATION &

MAINTENANCE

Certified for CHILLER UNIT OPERATION SCREW COMPRESSORS

(AMMONIA & FREON) through SITEC CENTROTHERM GROUP (QATAR)

Certified for Achievement & Competence in NFPA 1072 HAZMAT Awareness &

Operations program through THE STATE OF QATAR (NATIONAL ACADEMY

FOR PROFESSIONAL TRAINING) (PRO BOARD)

CERTIFICATE NUMBER: 1989723

PERSONAL DETAILS

NAME : M.AKBAR BASHA

FATHERS NAME : E.MOHAMED SALEEM

DATE OF BIRTH : 14 -07-1990

SEX : MALE

MARITAL STATUS : MARRIED

NATIONALITY : INDIAN

RELIGION : MUSLIM LABBAI

LANGUAGES KNOWN : HINDI, ENGLISH & TAMIL

PASSPORT NUMBER : L3045076



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