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Engineer Quality

Location:
Chennai, Tamil Nadu, India
Posted:
January 16, 2021

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Resume:

RESUME

S.S. YASHVANTH KUMAR, D.P.W

* -*** /* -* ****** Garden

Basthi

Hosur -635109.

E – Mail: adjgtw@r.postjobfree.com Mobile no: 994******* Career Objective : An accomplished Corporate Quality Management professional with over 18 years of progressive experience in conceptualizing as well as executing careful and sophisticated quality control measures in compliance to the specified standards while performing root-cause analysis to prevent any reoccurrences & defective issues. Demonstrated strengths in designing and implementing quality assurance systems and procedures to minimize rejections and achieve highest quality standards. Skilled in developing quality assurance procedures by analyzing analytical data statistically. Strong understanding of resource planning, focusing on waste reduction, enhancing productivity and profitability.

Job Application for : R & D, Quality control & Quality Assurance Engineer or any suitable Job for my Qualification.

Educational Qualification : DIPLOMA IN POLYMER TECHNOLOGY. Additional Qualification : DIPLOMA IN AUTOCAD.

Course Studied School/Institution Year of Completion % of Marks S.S.L.C

Sourashtra Higher

Secondary School,

Madurai-625 009.

April 1998

83.60 %

Diploma in Polymer

Technology

K.L.Nagaswamy

Memorial Polytechnic,

Madurai-625 009.

Oct 2001

85.06 %

Diploma in AutoCAD

CMTES Informatics

Ltd., Madurai-625 001.

April 2001

First Class

Experience Profile : 18 + Years experience in R&D, Quality & NPD Current Position: Dy.Manager in Quality

Internal auditor in QMS, EMS &OH&S.

Mega Rubber Technologies pvt Ltd.(Sujan Group)

Hosur

Period: Mar 2020 to till date

+

Position: Asst.Manager- Quality.

Period: Nov2008 to Feb2020 in J.K.Fenner India Ltd. Pallapatti.

Position: Asst. Engineer – R & D.

Period: Oct 2007 to Oct 2008 in Sundaram brake lining Ltd, Chennai. Position: Sr.Engineer- R&D

Period: Jan 2007 to Oct 2007 in Sankar sealing systems Ltd, Chennai Position: Tech-Assistant – R & D.

Period: March 2002 to Dec 2006 in Hi-tech Arai Ltd, Madurai. Key Skills

Internal Auditor–IATF 16949 /ISO14001/ ISO45001.

Quality Assurance

Vendor Selection & Development

Design Management – ECN / PCN

Benchmark study -APQP

Problem solving - 7QC tools

Project Management

Process Design –APQP

Cost Saving Projects

Poka Yoke Implementation

Process Rejection

Fault Tree Analysis

Process & Design FMEA

Team Management

ACMA –ZED

Area of Experience.

J.K. Fenner India Ltd.

Pallapatti, (near Madurai).

IATF 16949/ ISO 14001 / ISO 45001 Certified Organization. Product Range : Manufacture of V- belt, Timing belt, cogged belt, Poly v belts, Oil seal

& all kind of rubber product.

J.K. Fenner (India) Limited, has gained a quantum technology advantage With the establishment of three new manufacturing units at Chennai, Madurai and Hyderabad. The fifty plus years of expertise, five production facilities, a Strong Brand and a large Channel have transformed J.K. Fenner (India) Limited to be the Leader in Mechanical Power Transmission and Sealing in Indi

1. Quality Assurance:

1. Inspection of Input Components,

2. Inspection of Raw material like Rubber compound Cord, Fabric, Warp sheet etc.,

3. Inspection of REC & Poly- V, Timing belts

4. Product Physical testing.

5. Supplier 8D Corrective action follows up.

6. Supplier audit & Supplier development.

7. Assessing customer requirements and ensure that these are met setting customer service standards.

8. Determining, negotiating and agreeing in-house

quality procedures, standards or spec.

9. Ensuring that manufacturing processes comply

with standards at both national and international

10. Acting as a catalyst for change and improvement in performance/quality

11. Recording, analyzing and distributing statistical information (SPC)

12. Rejection analysis and Customer complaint

analysis thru 8D / CAPA

13. Conduct process, product audit and internal audit as per schedule and review against audit results.

14. Preparation of APQP, PPAP Document.

15. Process and product, dock audit conduct.

16. PFMEA review & action initiated.

17. IATF 16949/ISO 14001/ ISO 45001 Internal system audit conducted.

18. Management review meeting conduct.

19. Preparation of Cost of quality.

20. Instruments calibration.

21 .M/S Renault Nissan – ASES audit requirement

implemented.

22. Integrated management procedure implemented.

23. Knowledge in QC Tool, MSA, SPC, KAIZEN, 5’S

POKO-YOKE, PDSA, IATF16949/ ISO9001- 2015

ISO14001/ ISO 45001.SIX SIGMA.

24. First Aid & Safety.

2. Process Design:

1. Prepare PFD, PFMEA& Production Control plan.

2. Prepare SOP and WI for process

3. Set the quality targets & Dimension check.

4. Process change thru PCN procedure follow up

5. Process revalidation conducted.

6. Packing standard preparation

3. Preproduction:

1. Initial process studies

2. PPAP trial and Documentation

3. NVA elimination

4. Rejection reduction-CFT Team.

5. SPC-Cp & Cpk studies

6. MSA studies

TVS Sundaram Brake lining Ltd.

Padi, Chennai.

ISO 9001: 2015 / IATF 16949 /ISO14001 Certified Organization. Deming award. Certified Organization.

Product Range : Manufacture of Brake Lining blocks, Clutch facing, Disc pad, Rubber coil etc. 1. New supplier development.

2. Raw material testing and analysis

3. Achieve cost saving of raw material through

alternate supplier development.

4. Raw material mixing formula optimization

for cost saving.

5. Projects presentation.

6. Brake Lining, Shoe products inspection

& testing.

Sankar sealing systems Ltd.

Ambattur, Chennai.

An ISO 9001: 2015 & ISO14001, Certified Organization. Product Range : Manufacture of Gasket. Shim, O-ring joint, cellulose fiber, cork, etc 1. New product development.

2. Preparation of APQP documents

3. Preparation of PPAP documents

Hi- Tech Arai Pvt. Ltd.

Madurai

ISO 9001: 2015 / IATF 16949 /ISO14001 Certified Organization

(Japanese MNC)

A Joint Venture with Arai Seisakusho co Ltd.Japan & Mitsubishi Corporation. Japan.

Auto-Ancillary (Rubber) Manufacturing & Processing. Product Range : Manufacture of Oil seal, Dust seal, Water seal, Washer, cover, Industrial seal, O-Ring, Gasket, Seal Ring, Joint-Carburetor, Adaptor carburetor, Reed valve assemble, Valve stem seal, Bellow, Pipe intake and all other kind of Rubber products.

Inspection of Products and Input Components.

Initial samples and Relevant Document Prepare

for Submission to Customer

Process and Product Problem Analysis

Preparation of Process flow sheet, Control plan

PFMEA document, Co-ordination with

Production team

Customer Complaint Analysis

Supplier 8D Corrective action follow up &

Co- ordination with Supplier

Internal Calibration.

Internal Process & Product Audit

Key Achievements:

1. Major customer complaints handling & solving.

2. Implementation of more kaizens (Quality& Safety). 3. Introduce the Poke- Yoke system (Quality control). 4. Cost saving projects handling (Material, productivity). 5. Implementation of Rejection control projects.

Awards :

Got the Eight Gold awards & Two silver awards QCFI Competition One Broze award ACT ACMA Competition at Pune.

Third prize- Poka-Yoke ACMA Competition at Chennai. Customer Handling:

Ashok Leyland, Maruti Suzuki, Hino- Japan, Daimler, Renault Nissan TKML / Wabco / Mann-Hummel / TVSM

Instruments handling for : Digital Micrometer, Digital Vernier, Height Gauge, Measurement Digital Vernier Caliper, Profile Projector, Dial Gauge, Digimatic Indicator, Lever Dial Gauge

Toolmaker’s Microscope, Radius Gauge, Testrite, Tension meter Tensile Tester, Hardness Tester, FTIR, Specific surface area. Moving die Rheometer, Twist tester,

In plant Training : 3 Months in Hi – Tech Arai LTD 3 Months in Vipco Plastic Industries

Personal Details :

Date of birth > 23.08.1983

Father’s Name > S.S.Seetha ram (late)

Nationality > Indian

Religion > Hindu

Caste > Sourashtra

Language Known > Sourashtra, Tamil & English.

Declaration :

I hereby declare that, the above-mentioned details are true and correct to the best of my knowledge & belief. I assure that will abide the rules of the organization be sincere and truthful in my duty.

Thanking you

Yours Sincerely

PLACE: MADURAI

DATE: (S.S.YASHVANTH KUMAR)



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