Karunashanker Shukla

Senior Mechanical Design Engineer-Static Equipment

ASME Member

Mobile: +277********

E-mail:adjawi@r.postjobfree.com

Strengths

Gained 16+ years of experience within diversified industries( Oil and Gas, Petrochemical, Power, Pharmaceutical)

Expertise in detail Engineering of Heat Exchanger ( Low and High pressure Heat Exchanger)

Detail Engineering of Static Equipment like Pressure vessel, Tank, Column, Chimney, reactors etc.

Detail Engineering of Expansion Bellows

Basic Structural designing

Bachelor of Engineering in Mechanical – R.M.C.E.T, Mumbai, India April 2004

Post Graduate Diploma in detail designing of Static Equipment – Suvidhya Institute, Mumbai India April 2007

Certifications:

Certificate course in Conflict Management

Certificate course in Project Management Fundamentals.

Certificate course in Heat Exchanger Design.

Certificate course in Boiler technology.

Certificate course in Basic Rigging.

Certificate course in Structural Steel Design.

Certificate course in Heat Treatment.

Certificate course in Professional Development.

Certificate course in additive manufacturing.

Certificate course in advanced OHSA.

Certificate course in Assertiveness.

Certificate course in Emotional intelligence.

Proficient in MS Office application (Word, Excel, PowerPoint, Email application & Internet).

Senior Mechanical Engineer – Steinmüller Africa (Pty) Ltd, South Africa Feb 2013 – Present

Principal Mechanical Engineer-Static –Valdel Engineers and Constructors., Noida, India July 2011 – Feb 2013

Senior Mechanical Engineer-Static –Countrystrategy Engineering Pvt.Ltd, Chennai, India June 2008 – June 2011

(Deputed to Germany for OHL Technology nearly 2.5 Years)

Mechanical Engineer-Static –Tema India. Ltd., Mumbai, India March 2007 – June 2008

Mechanical Engineer-Static–Chemical Process Equipment Ltd., Mumbai, India April 2004 –Feb 2007

Gained 15+ years of experience within a diversified industries in South Africa, Germany and India in domains Detail Engineering of Static Equipment, Project Management, risk management, health & safety initiatives and clients relations.

Technically using PV Elite, Code Calc, AutoPipe, Compress, Nozzle Pro, Bellow Master Software for designing and Proficient with MS Word applications such as (Word, Excel, PowerPoint, Email application & Internet).

Played a significant role in completing various projects within time frame & set budget.

Conceptualizing & implementing cost reduction to control expenditure within budgetary provisions.

Demonstrated resourcefulness & initiative to support the management with flexibility in working well in cross-functional teams. Efficient and Reliable with Enthusiasm on working towards service excellence.

Senior Mechanical Engineer

Detail Engineering of Static equipment, review of general arrangement, detail drawings, structural drawings to fabrication shop and field crews. Manage project bill of material and drawing log records and generate detailed reports.

Support project management and preconstruction teams as needed.

Design Work

Designing of Static Equipment like Pressure vessel, Heat Exchanger, Column, Reactor etc. with PV Elite Software.

Confirm design fit/form/function and manufacturability. Performs engineering calculations and stress analysis as needed.

Develop multiple design options/concepts quickly for design review discussions as requested. Demonstrate a high level of attention to detail.

Produce impromptu models for use as sales or communication tools as requested. Works with Project Managers and Pre-Construction team to develop the cost-feasible design.

Drawing Request & Review

Given sufficient information to Create general arrangement and detail drawings using Inventor and AutoCAD. Review of structural and shop fabrication drawings in accordance with applicable standards. Reviews internal and external detail drawings for correctness and accuracy.

Communication

Contribute to team effort and provides valuable input on projects, design reviews, and field issues.

Maintain timely, professional, and appropriate email and phone correspondence with co-workers, customers, vendors, and sub-contractors. Maintains an organized workspace and schedule.

Bill of Material & Drawing Log Management

Generate a clear & organized bill of material reports for fabricated & purchased items, maintain project drawing.

Technical Knowledge & Support

Provide design, detailing & technical support to the project management and pre-construction / sales teams as needed.

Develop professional and technical knowledge by attending educational workshops; reviewing professional publications, establishing personal networks; participating in professional societies.

Senior Mechanical Engineer– Steinmuller Africa (Pty.) Ltd., South Africa

Assessing and executing the scope of work and deliver according to client requirements and within specified time and quality standards.

Identifying, analyzing and making recommendations to plant technical problems.

Liaising and engaging clients on technically related matters.

Develop concept designs/proposals into detail designs with complete technical specification.

Conducting feasibility studies.

Investigating incidents and conducting Root Cause Analyses.

Detailed engineering of Static equipment such as Heat exchanger, vessels, separators, columns or towers as per the process data sheet.

Preparation of Mechanical data sheet, check vessels / Heat-Exchangers drawings prepared by mechanical designer.

Responsible for project engineering, design reviews and ensuring detailed designs specifications.

Preparing detailed project SOW and Resource Planning for tender requirements.

Reviewing Suppliers calculations, drawings and other documents required for fabrication of static equipment, trays and packing.

Compiling assembly procedures for manufacturing of pressure vessels and heat exchangers.

Compiling method statement for installation during project implementation.

Providing technical advice regarding the design, installation, or program modifications.

Monitoring progress on projects to ensure that it is conformance to the design specifications.

Participating in HAZOP meeting with client and representatives of other engineering disciplines.

Maintaining schedule, executing the work within the man hours and cost budget for the static equipment on the project.

Identification of scope changes to the static equipment on the project.

Performing related duties as and when directed by Head of department.

Principal Mechanical Engineer– Valdel Engineers and Constructors, India

Distribution of work among the Engineers.

Co-ordination with Different Engineering Departments like project, piping, Civil etc. for resolution of queries & other problems encountered.

Mechanical design with Compress, PV-Elite and in-house software like MathCAD, Word Excel.

Organizing the preparation of equipment, material specifications and data sheets, administrating the development of detailed engineering calculations and drawings including the preparation of the design basis document, Bill of Quantities.

Vendor data review

Verifying and conceptualization the most optimum work route. Identifying a clear scope of work/supply and accordingly planning/scheduling the engineering activities and manpower resources. Identifying and quantifying total number of engineering deliverables, man-hour allocation, and format of delivery, time schedules and other requirements for execution of the work.

Coordinating with projects and planning on project time schedules, establishing target completion dates, ensuring target dates are achieved.

Directing the preparation of Inquiry Requisitions; participating in the technical evaluation of vendor bid offers. Directing and providing guidance in the Technical Bid Evaluations (TBE), vendor drawings and documents. Supervising the reviewing of design calculations, ensuring vendor equipment specifications meet with client equipment specifications and are within budgeted costs.

Participating in HAZOP meeting with client and representatives of other engineering disciplines.

Interacting with Quality Assurance for quality issues; strictly ensuring compliance with Company's ISO Quality procedures. Coordinating Internal and Client audit requests; facilitating audit procedures of engineering systems within the department.

Participating in employee performance evaluations, establishing performance criteria, identifying employee strengths and weaknesses, and recommending training and development requirements.

Performing related duties as and when directed by Head of department.

Senior Mechanical Design Engineer –Countrystrategy Engineering Pvt. Ltd., India

Detail Engineering of static equipment.

Generation of Mechanical Data Sheet.

Review of Drawings before submission to the Clients. Work with engineering team to help them in their design projects.

Complete and maintain all required paperwork, records, documents, etc.

Interaction with the Client and the Manufacturing unit for the completion of the Project.

Presented designs to clients and internal teams clearly. Participate in team meetings and brainstorming sessions.

Mentoring and trainings to the Jr. Mechanical Engineer.

Mechanical Design Engineer –Tema India Ltd, India

Detail Engineering of Heat Exchanger and Pressure Vessel.

Generation of Mechanical Data Sheet.

Review of Drawings before submission to the Clients. Work with engineering team to help them in their design projects.

Complete and maintain all required paperwork, records, documents, etc.

Interaction with the Client and the Manufacturing unit for the completion of the Project.

Mechanical Design Engineer –Chemical Process Equipment Ltd., India

Detail designing of static equipment as per relevant codes and standards.

Generation of Mechanical Data Sheet.

Estimating and costing for the equipment

Review of Drawings before submission to the Clients

Supervised the technical support to colleagues and communicate with staff at all levels

Reliance Industries LTD : Heat Exchanger and pressure vessels for Reliance Petrochemical, Gujrat.

IOCL Panipath LTD. : Heat Exchanger and pressure vessels for Naphtha cracker Project.

Bina refinery : Heat Exchanger and pressure vessels for refinery Plant.

Haldia Petrochemical LTD. : Heat Exchanger and pressure vessels for Petrochemical Plant.

IOCL LTD : Heat Exchanger, Pressure vessels for Panipat, Haryana.

LYB, USA : Design and drawing review for LYB Project

Sasol, USA : Design and drawing review for Sasol Echo 1 Project

Eskom, South Africa : Arnot HP Heater design

Eskom, South Africa : Header type HP Heater design

Sasol, South Africa : Replacement of Boiler 9 Header for Boiler 9 replacement Project

Andasol-3 : LP, HP, Steam Generator for 100 MW.

Ashalim, Malaysia : LP and HP Heater design for 60 MW and 100 MW.

B.S. Energy, Germany : HP Heater for B.S. Energy.

BHR, Germany : LP and HP Heater design for BHR, Germany

Bakun, Germany : LP and HP Heater design for Bakun, Germany.

Nationality : Indian

Date of Birth : 27th Sep. 1980

Marital Status : Married

Visa Status : Employment

Languages : English, Hindi, Marathi,German(Basic)

Reference : Available Upon Request

I hereby declare that all the above-furnished details are correct to the best of my knowledge.

Yours truly,

(Karunashanker Shukla)

PROFILE SYNOPSIS

Versatile, Dynamic and European country experience Professional equipped with 15+ years of outstanding performance and proven technical expertise in detail Designing of Static Equipment according to international Standard like ASME Sec I, ASME Sec VIII Div. I & II, ASME B31.3, EN-13445, AD-Merkblatt, PD-5500, BS-4994:1987 and familiar with codes TEMA, HEI, EJMA. Providing comprehensive skill with design software Compress, HTRI (Rating), PV-Elite, Code-Calc, Mirco-protol (AutoPipe), Dimmy, Bellow-Master, Nozzle-Pro, Mathcad, AutoCAD and Inventor (basic and advance modeling

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