RESUME
MURUGAN.P
Cell: +91-944*******, 979*******
Email: ********@*****.***
Current CTC – Rs.8.4L
Seeking challenging assignments in an organization of repute which satisfies inherent quest for excellence & passion for learning and continual improvement
Synopsis
Around 16 years of work experience in handling production & PPC, Dispatch and new product development.
Past working: Prabha auto product pvt, SR, Engg PRODUCTION & PLANNING,
FIS Product ltd, Production Engineer.
Present : BUNDY INDIA PVT LTD, TI AUTOMOTIVE group, Assistant manager PRODUCTION & PLANNING,
PPC
Career Path
March 2013 – Present Assistant Manager (PRODUCTION & PLANNING)
Ti Automotive, Bundy India pvt ltd, Chennai,
March 2008 – Feb 2013 Team Leader in PRODUCTION & PLANNING
M/s Prabha auto product pvt. Ltd, Chennai,
May ’04 – Feb 2008 Production Engineer
M/s. FIS pvt. Chennai,
March 2013 – present : Asst Manager Production & Planning, Ti Automotive, Bundy India pvt ltd
Company profile : Bundy India ltd is an global wise joint venture company, They are involved in Fuel carrying systems manufacturing, The current customer Nissan, Toyota & Hyundai BUNDY INDIA LTD comprises of two functional departments: Brake and Fuel carrying system . An ISO/ TS16949 certified company is expertise in manufacturing fuel carrying system to various Automobile giants
Roles and Responsibility:
To define process layout, process parameters, Control plan
To Create troubleshooting flowcharts for process technicians
To analyze statistical data from process (scrap, downtime, cycle time, dimensional capability etc.)
Production planning, achieve the target, Gap analysis, corrective action
To do trail for new Development
To prepare and handling of ISO/ TS documents
To do special projects for New developments
To Participate in continuous improvement activities
Work with production planning to maintain cost effective and timely production schedules and inventories
To Implement 5s, Kaizen, Poka-Yoke, Dos & Don’ts, Safety Instruction, one point lesson display and an improving visual management system.
To handling of Machines range from 30T to 400T capacity.
To Participate Internal & External ISO/TS Audits
To take corrective action against Audit remarks & Observations.
On the job training,ISO/TS,5’s training given to operators Periodically
Responsibilities
Plan and monitor dispatch of machineries, jigs, fixtures and gauges from Gurgaon plant.
Establish processes and conduct process capability studies.
Prepare work instructions and SOPs for all processes.
Train and educate new recruits about products and processes.
To plan and organize production activities in line with PPC Plan.
To Ensure Production as per daily production plan and meet delivery schedule by ensuring on time availability of parts / components for sequent processing.
Complete responsible for Production, Manpower and resource planning of a new Project & Existing working load.
Generating and preparing reports for Production as well as Rejection analysis on daily basis.
Monitor and guide the daily shop floor line activities
Team Leader for Continual Improvement Project.
Auditor for Safety and 5s.
Planning for Productivity Improvement.
Tooling Improvement, planning development
Quality improvement, rejection control, presentations about cell performance.
Maximum utilization of available resources with higher efficiency
To monitor, ensure and improve the skill level of operator by way of better preparation and distribution of job or relevant job.
To analyze and implement corrective actions for internal and external customer defects.
Trouble shooting, single piece flow, cycle time reduction are the part of responsibilities held.
Fool proof System (POKA YOKE), 7-QC tools.
Responsible for suggestion and Kaizen activities.
Organizing quality circles in department
Development of New layout for reduction in Cycle time
5’ S in shop floor
Responsibilities
Deliver targeted output levels across various machinery
Plan and execute production volumes at identified sub-contractor ends
Achieve OTD for all customers / products against monthly production schedule
Ensure proper identification of material at various stages of operation
Maintain 5”S in shop floor
Key knowledge of Quality control
Knowledge of checking Vernier height gauge, micrometer, surface tester,
Snap gauge checking, GO & NO GO gauges, feeler gauges able to check with drawing
Customer drawing reefers and able to check
First off inspection, incoming inspection, & Final inspection
Control plan,
SPC
Exposure of Handling Vernier
oCaliper
Exposure of Handling Micrometer
Exposure of Handling Vernier Height
oGauge
Exposure of Handling Plunger Dial
Training to operators
Quality system skills
Basic knowledge in ISO/TS 16949.
Basic knowledge in 5S, 7 QC tools, PPAP, FMEA, PFD, TPM.
Personal Vitae
Qualification : Diploma in Mechanical Engineering
Salem Polytechnic, Salem.
Year of passing : 1999
Professional Qualification : Bachelor of Engineering (MECH)
College/University : Mahendra Engineering College, Namakkal.
Periyar University, Salem.
Year of passing : 2004
Professional Qualification : M.B.A (H.R.D)
University : Periyar University, Salem.
Year of passing : 2007
Software kills : SAP (ppc)
M.S office
PERSONAL DETAILS
NAME as per Certificate : K.P.MURUGAN
Father, s Name : K.PALANIMUTHU
Date of Birth & Age : 11 march 1978(42)
Educational Qualification : B.E. MECHANICAL
Passport Number : E 3931171
Notice period : One month
Present Address : 125 Pillar kovil st
: Avadi, Chennai-54,
: Tamil nadu, India.
Permanent Address : 111A, k.m nagar,
: Ayothiyapattinam, Salem District-636103
: Tamilnadu, India.
DECLARATION
I herewith declare that the above-furnished details are true to the best of my knowledge and brief.
Date: Yours truly,
Place: Chennai (P.MURUGAN)