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Engineer Assistant

Chittoor, Andhra Pradesh, India
December 23, 2020

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Carrier Objective:

To work for a firm that is a true class in terms of Profession, Quality and Reputation, I possess strong inter personal skills; with which both myself and organization would benefit I seek an audition to prove my self-working in a challenging environment. Improving individual skills and enhancing teamwork as a professional with over 6+ years of Rich experience in Lead acid battery Manufacturing, Production, Maintenance, TPM,5S, CI and Lean manufacturing.

Experience Summery :

AmaraRaja Group Of Industries Pvt Ltd .

AmRaraaja Group Of Industries Limited as the largest manufacturer & supplier of VRLA Batteries in the Indian Ocean Rim. Amara Raja having pioneered the application of VRLA (Valve Regulated Lead Acid) battery technology in India 2 decades ago, Amara Raja has its world-class manufacturing facility in India has Quality Certifications ISO-9001, ISO-14001 & TS-16949 accredited.

Working as Assistant Engineer(Production & Business Excellence) from September 2013 to Till Now.

TPM Training & Development 5S+S implementation and sustain.

Problem Solving tools and Green belts training program conducting.

Training and Development the operator level working culture way of behavior.

Safety training program also conducting because improve the ZERO Accident and ZERO incident Plant.

Eliminate the LEAN WASTAGE usage of lean tools (POKAYOKE, SMED).

Battery manufacturing knowledge Through VRLA Technology.

Planning and Working Preventive Maintenance of Machines.

Ability to work well in both team environment and individual assignments.

PLC Troubleshooting and HMI Programming in Electrical Machines Forecasting Breakdown

Analysis and TPM Training & Development 5S implementation and sustain.

Knowledge on TPM, JH, QCC, 7+3 Problem solving Tools.

SMED system Implementation to improve the shift production.

Maintain IATF-16949 document like Kaizen,7 QC Tools,& ISO-9000 & 14000


Worked as Production Supervisor in Vijay electrical Ltd, at Hyderabad. From 01-May-2010 to 13-sep-2013. Our organization has promoted to Quality Assurance & Processing (QA & PE) in A M T Plant on March-2013 to Sep-2013.

3.3 years’ Experience as a Production Supervisor in Production 2010 – 2013.

Knowledge in Design checking of Distribution Transformer (Cast resin transformers).

Discuss with engineering department for optimal design & smooth flow of the production. Knowledge on core coil assembly, tanking activities.

Knowledge in casting plant (heidrich make, Germany) its operation & controlling activities.

Effective Usage of MS- Mandrels, Moulds,& Segments Related To Cast Resin Transformers.

Roles and Responsibilities:-


Operations Management:-

Coordinate the TPM, JH, QCC, 7+3 Problem solving Tools.

Poka yoke system verification in all machines

SMED system Implementation to improve the shift production

Kaizen Improvements, QCC & Green Belt Projects.

Maintaining 5’s & Safety and QCC Training Given to Team Members.

Continuously Improvements Do on Reducing TIMWOODS.

Optimize the Maintenance Inventory cost through continuous improvements.

Monthly Internal 5s & safety audit conduct in production, Maintenance and other Dept

To be solve the problems with the help of why-why analysis technic.

To reduce or eliminate the accidents, rejections and Break downs.

Maintain IATF-16949 document like Kaizen,7 QC Tools,& ISO-9000 & 14000.

Monthly Review Meetings with HOD about Plant Objectives.

Coordinating with a team of guiding trainees, supervisors for various types of Trainings.

Improve employee work culture and skill.

Initiate new check list for product quality improvement.

Tracking the rejections and actions deriving for reducing the rejections.

To maintained day, weekly and monthly Preventive Maintenance Check sheets to machines

Evaluate the Preventive maintenance check list of all equipment, schedule and compliance

Maintaining the Skill matrix of Operators and Training Matrix

Machine availability time increases with calculate the MTTR & MTBF in every month.

Planning and Execute the 100 % Preventive Maintenance of Plant Machinery.



Knowledge in Design checking of Distribution Transformer (Cast Resin Transformers).

To Discuss with engineering department for optimal design & smooth flow of the production Activities

Knowledge on core coil Assembly Section and Tanking activities.

Casting plant (heidrich make, Germany) its Operation & Controlling Activities

Effective Usage Of MS- Mandrels, Molds, & Segments Related To Cast Resin

Effective utilization of man power & machinery to yield maximum output Handling of the AUDITS related to the ISO 9001/ OHSAS 18000

BAAN related activities related to report activities, hours accounting, production activities.

Knowledge of Tooling an Inserts used.

Knowledge of Standard Operating Procedure.

Handling Line Documents Related to Production, Quality& 5’S

Monitoring Daily Production & Report Submission through ERP Application.


Able to lead, Motivate, influence the teams to achieve common goals.

Good knowledge on 5S Systems, Quality circle,Quality tools, Six sigma DMAIC approach.

Expert in 5S implementation for improve the workplace in the manufacturing facilities.

Expert in develop the customized Internal & External Audit checklists for strengthen 5S systems.

Excellent communication Skills, Optimistic, Leadership capability, Analytical Skills.

Energetic, hardworking, self-motivated and focused towards achieving goals.

Efficient and confident while working both individually as well as a team.

Can easily adjust and adapt to any new environment and technology.

Key Skills:-


Prepared Poke-yoke to avoid the wrong Loading.

Reducing the setup time 60min to 9.45 min.

Stretch wrapping machine modification from DC Supply to AC Supply and cycle time reduction and improve the production.

Bus bar casting auto machine modification and to reduce the operator fatigue

Saturation machine working in manual mode to Automation to improve Quality of Productivity and eliminate the Quality issues.

Gold Award Winner in QCC chapter Conversions.

Spares optimization from 230nos to 80 nos for same equipments.

Introduce the central fabrication yard due to reduce the scrap wastage of TMT bars.

Educational Qualification:


Educational institute


Year of passing

% mark

B. Tech EEE




68 %

Diploma EEE

Al-Huda Polytechnic

SBTET- Andhra Pradesh


65 %


Sri Sarasvathi Sisu Maunder

State Board – Andhra Pradesh


72 %

Personal Profile:

Fathers Name : Mr.Y.Pothuluru

Date of Birth : 13th April 1990

Marital Status : Married(27-08-2020)

Designation : Assistant Engineer

Permanent Addres : 13-364,Bhaskar Peta,Sri-Kalahasthi


I hereby declare that the information given above is true & to the best of my knowledge

Place :

Date :



Chinna Pothuluru Yarasi

13-364,Bhaskarpeta,Srikalahasthi,Chittoor Dt, A.P -517644

Mobile No:-891-***-**** Email:

TPM Coordinator

Lean Guide & Practitioner

5s internal Auditor

Single Minute Exchange of Dies

Problem Solving Tools & Techniques

Certified Six Sigma GreenBelt.

POKA YOKE preparation

Kaizen tool Execution.

Knowledge on IMS Documentation


Six sigma Green Belt (DMAIC,DMADV)

Core Tools Training (APQP, PPAP, SPC, SQC, MSA).

IATF16949:2016 Documentation.

ISO 14001 Documentation.

Planning and Execution asper design

Knowledge of Standard Operating Procedure

Time study and Method study

Contact this candidate