Production, Maintenance

Ranju Kumar

Mobile: +917*********

Email: **************@*****.***

To be a part of an organization, that explores my potential and provides me the opportunity to implement my knowledge and enhance my talent.

CAREER OUTLINE

Diploma in mechanical with 9 years of experience in Production Management, Quality Assurance, Operations, Maintenance & safety management effluent treatment plant

Have Been working as senior production officer for 9 years

Handled various Projects to improve the Plant Performance as A leader

Adapt at carrying out various tests and inspection for various processes and checking the quality standards of final goods

Handling project at manufacturing unit level which leads to contribute in OEE, Productivity and Quality of finish good

Training and development of team members

Formulated SOP for process and implement the same successfully

Expertise in trouble shooting, Root cause analysis and problem solving in refinery and maintenance

Handling utility (electricity, water, steam, air) and chemical consumption (phosphoric, Citric, caustic, BE, sulfuric, TBHQ, Vitamin) in process

Developing new ideas in the areas of process, energy saving, ETP load reduction, main product better yield, by product quality, productivity

Leading 5S activities in refinery and quality assurance

Leading ACT NOW (TPM) at manufacturing site

Ensuring GMP in manufacturing premises

HACCP, OPRP and CCP recording and validation

Hard working and ready to work everywhere

EDUCATION

Professional Qualification:

Diploma in Mechanical engineering

College: Rayat institute of engineering and information technology in 2010

Percentage: 64. 24 %

Academic Qualifications:

Metric: DCM School (P.S.E.B), with 72.5% marks

PRESENT EMPLOYER:-

JOB EXPERIENCE

Company

Duration

Designation

Marico Limited, Baddi

June 2010 to present

SR.Production Officer

Role:

Overseeing the production Planning and execution of plan

Ensure Filling service level compliance

Maintaining Multiple variable cost (MVC) under budgeted

Improving the OEE of sections

Control the Losses and optimize the process

Managing shifts activity, Maintenance, Utility and online Process Parameter

Handling value addition Project for by product

Controlling and monitoring of process losses

Managing the shifts of junior staff

Adhering to the safety permit system, with an approach of safety at the highest priority

Planning of preventive maintenance, shut down maintenance and timely implementation of the same

Scheduling of different equipment inspection and CIP of equipment

Pneumatic and hydraulic testing of equipment

Managing Manpower with the co-ordination of HR department

Managing production shifts, maintenance and online quality parameters

Coordinating with different departments (mechanical, electrical, instrumentation)

Ensuring plant productivity with optimum quality

Ensuring the production planning & optimum service level to filling

Overseeing the ETP Operations

Overseeing the production and handling of by-product

Reaching the production volume as per the marketing plans

Practicing regular 5'S activities

Organizing Act Now Activities in Production

Regular monitoring of CCPs, and HACCPs

Adhering to the HALAL and FSSAI and Green Co. guide lines

Overseeing the production of Hard Oils, soft oils, fractionation, Inter-esterification and hydrogenation

Planning of preventive maintenance, shut down maintenance and timely implementation of the same

Handling SCADA operation of production

Maintaining the OEE with loss reduction

Controlling and monitoring of process losses

Ensuring reliable quality of the finished products

Reaching the production volume as per the marketing plans

Responsible for achieving the Standard consumption of Steam, power & other resources

Adhering to the safety permit system, with an approach of safety at highest priority

Projects handled:

Improved process capability of Degumming from 0.42 to 1.46

Converted 6 stage refining Process to 5 stage Process

Reduced power consumption by efficient utilization of available resources

Enzymatic process commissioning and stabilization

Reduced steam consumption in vacuum system

Winterization Process commissioning and stabilization

Reprocess quantity reduction by 50%

Key achievements:

Process capability improvement

Reduction in Material conversion cost

Reduced power consumption

Reduced change over losses

Mapping of chemicals consumption on daily basis

Chemical Process Handled:

Neutralization of Oil (Soap Formation)

Chemical refining of soft oils

Physical refining of hard oils

Acid oil formation

High Pressure operations

Equipment Handled:

Deodorizer and bleacher (Desmet), Crystallizer (MEC-TECH)

Valves: ball valve, pressure relief valve, butterfly valve, globe valve, gate valve and plug valve.

Heat exchanger: shell and tube heat exchanger and plate heat exchanger

Filter: hydraulic filter press, pressure leaf filter and plate & frame filter

Vacuum System: booster, ejector, condenser and vacuum pumps

Pumps: Centrifugal Pump, Screw Pump, Blowers, agitators, mixers

Other: VAM chiller, mechanical chiller air compressor and cooling tower

Highlights:

With technical knowledge and skills handling the following plants with minimum chemical and utility consumption and optimum plant capacity:

250 TPD physical Refining and chemical refining Plant designed by DESMET and Alfa Laval

SOFTWARE PROFECIENCY

Computer Basic : MS Office,

Operating Systems : Windows 98, Windows XP, Windows 8.1/10

SAP : Production module, SAP OEE, SAP MII

PERSONAL PARTICULARS

Fathers Name : Shri Parmeswar Dhayal Singh

Date of Birth : 10-08-1988

Nationality : Indian

Marital status : married

Hobbies : Reading

Permanent address : Village-Prem nagar, Post-Asron, Distt. – SBS Nagar (Punjab) INDIA, PIN-144533

DECLARATION

I do hereby declare that all the above information is true to the best of my knowledge and if found incorrect, I would be liable to executed under your company’s rules and regulation.

Ranju kumar

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