Piping Engineer

M.MAGESH KUMAR

**-*, ***** *****,************ P.O,BHEL PROJECT, Tiruchirapalli, Tamil Nadu, India Pin code – 620014

Contact:+91-809*******,, 978-***-****; E-mail:******.**********@*****.***, ***********.*@**********.***

QA/QC PROFESSIONAL-POWER/OIL & GAS INDUSTRY

Competent, diligent & result oriented CSWIP 3.1 TWI,UK on 23RD FEB 2014.CSWIP 3.1 ID NO – 682125 and ASNT NDT Level II certified Welding Inspector with an experience of 12 Years across Quality Control in the fabrication and erection of Boilers, Boiler components, Pressure vessels, piping and its components. Possess experience of working with renowned companies in India.

Proven technically competencies in various welding procedures and specifications, Quality procedures, drawing technical specifications, inspection of piping fabrication and erection adhering to international codes and standards; Fully convert with Liquid Penetrant Testing (PT), Magnetic Particle Testing (MT), Radiographic Testing (RT) and Ultrasonic Testing (UT). Thorough knowledge and extensive experience in handling of International Codes And Standards like ASME Section I, II, V, VIII – Div 1, IX and ASME B 31.3, B31.1, B 30.9, B30.20, B30.10, API 1104, AWS D1.1, BS, DIN, ISO

CORE AREAS -

Oil & Gas Terminals Storage Tanks Piping (Power, Oil& gas process, Chemical Process)

Pressure Vessels Structural. Heat Exchangers Mechanical equipments

Power Sectors (Utility Boilers, Waste Heat recovery Boilers) Silencers/ Noise Control Products.

PROFESSIONAL EXPERIENCE

WHALE ENTERPRISE Pvt. Ltd. COIMBATORE-SR.ENGINEER WELDING MAY2019-TILL DATE

KNPC FOR MAB CFP 1 PROJECT PSCJV IN PETROFAC - SAMSUNG ENGINEERING & CBI -BRUNEL IN KUWAIT,

QA/QC PIPING WELDING INSPECTOR MAY2018- APR 2019

GS E&C DODSAL EPC for RUMAITHA/SHANAYEL FACILITIES PHASE III PROJECT

IN ABU DHABI (ADCO PROJECT), WELDING INSPECTOR FEB2016-FEB2018

HEAVY ENGINEERING INDUSTRIES & SHIPBUILDING CO,( KUWAIT OIL COMPANY PROJECT), KUWAIT

WELDING INSPECTOR AUG2015-DEC2015

INDIAN OIL TANKERS (IOTAEC), GUJARAT

WELDING INSPECTOR APRIL 2015-AUG 2015

M/S G B ENGINEERING PVT. LTD., TRICHY, INDIA DEC 2008 – MAR 2015

QC Engineer

ROLES & RESPONSIBILITIES – COMMON IN ALL FIELDS

Analyzing existing processes / procedures, P&ID, Isometric drawings, part components drawings, raw materials, documents as per the specification and standards.

Inspection of incoming raw materials and reviewing of Test Certificates (TC) of those materials according to relevant specification, standards and codes.

Witnessing Vacuum box test, oil chalk test, leaks test for oil Storage tank as per the API 650.

Familiar with the fabrication requirements of cladded pipe, Inconel, Carbon steel, Low Temperature

Carbon Steel, Stainless steel etc…

Familiar with the Fabrication and welding of Clean Class piping

Witnessing Roughness test, tape test etc for the clean class piping

Welding Process: SMAW, FCAW, GTAW, ORBITAL welding

Various Pipeline activities like Welding Procedure Qualification mainline Welding, Tie-In DIA (3’’ TO 48’’) (Road, River and Canal) etc.

Carried out site walk inspection for the hydro test (Tankages) and raising before and after hydro test punch points.

Carried out line walk inspection for the product pipe line and raising before and after hydro test punch point.

Witnessing hydrostatic test, holiday test, pneumatic test, leak test for Tank, Vessels, Boiler Steam drum & power piping,

Process piping as per the codes ASME, API & relevant codes.

Ensuring compliance with quality assurance measures that monitors the consistency and quality of services provided to specialized equipments and instruments.

Preparation & Review of WPS, PQR, and conducting/ witnessing WQT with reference to codes and standards requirements

Inspection of Base metal and joint preparation, In-process inspection of welding / lamination / erection process

Visual inspection of finished welds and size of weldment after welding

Carrying out Positive Material Identification (PMI) test on raw materials for Alloy materials, and welding consumables used

Review of PWHT Chart

Witnessing AUT

Witnessing ferrite and bolt torque.

Witnessing of all NDT works and any other test such as hardness testing etc… as per specifications and ITP

Issuing Non Conformity Report with its preventive and corrective action to the job violating quality requirements

Conducting & witnessing of Hydro and Pneumatic testing

Coordinating with the client /concerned department for Technical Queries (TQ) and resolving issues

Ensure that all Inspection works are strictly adhered to procedures

Controlling the quality of products and maintaining records as per QP / ITP

Conducting of Internal Audit and Management Review Meetings on Regular basis as an Management representative

Inspection of installed system (Static/Rotary/Structures) based on check advice intimation and performing surveillance

Audit. Reporting any discrepancies as per defined procedures and to ensure that corrective action has been carried out.

Field Activities

Review of Method Statement, Quality Control Procedures and Pre-Qualification (PQ) documents of vendor as per specification.

Inspecting alignment of pipe, valves and other components as per P & ID for both AG & UG Pipes.

Witnessing pre commissioning activities such as flushing and air blowing.

Inspecting preassembled structure and assembled structure as per specification and drawings. Ensuring all the joining process in structure such as welding, bolting with level and plumpness.

Inspection of foundation - pad plate, anchor bolt projections are in accordance with client’s specification and respected drawing.

Inspection of Equipment alignment, cantering, orientation with respect to given drawings and specification

Inspection of preservation of equipment according to the TDS / specification.

Carrying out Final Inspection / Walk Through prior to mechanical clearance

Maintaining various records pertaining to piping like Quality Verification Documents (QVD) prior to Mechanical completion.

Execute the assigned activities in accordance with Best practices and quality standards established with the section, the job requirements, the time schedule and following the instructions given by the project leads.

Shop Activities

Inspecting Various Boiler Components like Boiler External Piping, Pressure parts and Non Pressure Parts elements related to power generation.

Inspecting Components like Beam, Economizer Coil, Boiler Panels, Superheated Coils, Heat Exchanger, reactor, Bank Tubes, Various piping elements related to power generation.

Monitoring each stage of Boiler Parts fabrication at shop

Liaising with Authorized Inspector from various inspection agencies such as LRA, IBR, BV, TPL etc and customers / clients for job clearance.

Inspection of surface preparation and primer coating prior to painting

Monitor the atmospheric temperature and Relative humidity and carried out coating in the specified manner and to ensure the quality of coating

Checking WFT of Coating and DFT of finished coat products.

Carrying out Final Inspection of the product before dispatch

Third Party Activities

Carrying out Calibration of Pressure, Temperature, Metrological Instruments, electrical and electronic measuring instruments using Multi product Calibrator, Advanced Modular calibrator.

Inspecting lifting tools such as shackles, hooks, slings, pulleys etc. Coordinating for Inspection, NDT and calibration works to be performed.

Interacting with the client for Technical Queries and resolving issues and ensuring all Inspection works are strictly adhered to procedures. Reviewing of all documents as per QP and client specification

Issuing Non Conformity Report with its preventive and corrective action to the job violating quality requirements. Maintaining Inspection Report, Records & Summary.

Preparation and Submission of Final delivery documents for the Projects

Material:

Familiar with the inspection and certification requirements of the vendor supplied Instruments, Valves, Piping materials, Equipment’s

Coordination with the client for approval of vendor’s documents, Procedures and ITP

Review of FAT reports, material test certificates, purchase order, data and reports for compliance with client requirements

KEY SKILL

Welding Inspection of well head piping, cladded pipe and cross country pipe line

Shut down QA/QC coordination

Test Pack & mechanical Completion Certificate final Preparation

NDT Inspection

Material Inspection

Final dossier documentation

EDUCATIONAL CREDENTIALS

M.TECH, MANUFACTURING TECHNOLOGY,2014

PRIST UNIVERSITY / THANJAVUR/, INDIA; 7.91 CGPA

B.E, Mechanical Engineering, 2008

Mookambigai Engg College, pudukottai. / Anna University, India; 65 %

DME,Mechanical Engineering,2003

K.s.rangasamy institute of technology, tiruchengode. 60%

CSWIP 3.1 WELDING INSPECTOR FROM TWI CERTIFICATION Ltd Cambridge, CB21 6AL UK

CSWIP 3.2.2 (WAITING FOR RESULTS)

WELDING & INSPECTION FROM BHEL WRI

EMS ISO 14001:2015

QMS ISO 9001:2015

Computer Proficiency

Microsoft Office, Windows, C, C++ (Basics), AutoCAD, CATIA, and Internet Application

Father Name M.Manickam

Date of Birth 06 – July – 1981.

Religion Hindu

Marital Status Married

Nationality Indian

Languages known English, Tamil & Hindi.

Passport no S1555377

Date of issue 17/04/2018

Date of expiry 16/04/2028

Place of issue Tiruchirappalli

Declaration:

I hereby declare that all the documentation furnished above is true to the best of my knowledge.

Date:

Station: (M.Magesh Kumar)

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