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Senior CAD/Mechanical Designer

Location:
Indianapolis, IN
Posted:
December 22, 2020

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Resume:

Paul Thomas Hannon

**** **** **** ******

Indianapolis, Indiana 46220

317-***-**** (home) or 317-***-**** (cell)

e-mail: adiv2j@r.postjobfree.com

CAPABILITIES

• Forty (40) years experience in Product Definition/Engineering and Design, with thirty-eight (38) years utilizing Computer-Aided-Design (CAD) software to create engineering drawings, including layouts, assembly/installations and technical instructions of commercial and military products for domestic and global companies.

Experienced on CATIA V5, Unigraphics II/NX (UG ver. 18 to NX10), Anvil 5000, ComputerVision’s CADDS III, IV, 4X and 5 CAD systems.

Proficient in 2D cross-sections, 3D wireframe, solid modeling and assemblies. Able to create parametric models generated with curve-driven and/or sketch-driven geometry.

Knowledgeable on CAD data transfer using STEP and IGES conversion programs, and exporting/importing parasolids.

Worked with various Part Data Management (PDM) systems including Team Center Engineering, Enovia LCA, MatrixOne, SAP, and Optegra

• Experienced in the interpretation/application of geometric dimensioning and tolerancing (GD&T) per corporate engineering standards and ANSI Y14.5/ASME Y14.5 industry standards.

• Skilled at the generation of axial and radial limit stacks, and able to analyze the results to relax/justify the dimensional tolerances applied to ensure clearances/engagements for form, fit and function properties.

• Knowledgeable of various manufacturing practices (casting, forging, milling, electronic discharge machining, welding/brazing and sheet metal fabrication).

• Adept with MS Outlook/Word/Excel and PowerPoint. Exceptional communication skills with emphasis on clarity to detail.

EXPERIENCE

Sep 2019 - Depuy Synthes, working remotely in support of the Warsaw, Indiana campus Sep 2020 Senior Designer (contract – Theoris Services) Providing drafting/design support in the development of a robotic surgical tool. Efforts Include generating/revising NX10 solid models and assemblies; generating/analyzing tolerance stacks and design studies; and initiating the Design Verification Workbook. Jun 2013 - Butler America, West Lafayette, Indiana Sep 2019 Senior Designer

Responsible for the generation/modification of CATIA .CATProduct, .CATPart and

.CATDrawing files; creation of axial/radial limit stacks and tolerance studies; configuration management duties consists of the generation of Engineering Change Orders (EC) for the Initial Release of new parts, or the documentation of the changes to existing parts; and initiating the Work Flow routing for the EC approval. The configuration management effort requires coordination between two Dassault Systemes’ PDM platforms, Enovia LCA and MatrixOne, ensuring that all data shared by the two PDM systems are in sync. LCA is used for the management of new CATIA files, while MatrixOne handles legacy CATIA, Cadra and Pro-E files; .pdf files of LCA-generated .CATDrawings; the EC creation; and the generation/distribution of the approval Work Flow. Apr 2008 - Allison Transmission, Inc Indianapolis, Indiana Apr 2013 Designer

Responsible for the lead layout design effort on new products and the refinement to legacy designs – for both military and commercial products. Efforts included tolerance stacks; 2D/3D layout and solid model generation; datum selection and application of GD&T; review of detail drawings; and creation of customer/vendor interface documentation.

Jan 2001 - Miller Consulting Group, Inc Indianapolis, Indiana Apr 2008 Senior Designer

Allison Transmission, Indianapolis (On-site: April 2006- April 2008) - Responsible for the layout design of the Electronic Transmission Range Selection (ETRS) and Park By Wire System for the car variant of the GM/BMW/DailmerChrysler Hybrid Transmission. Effort included axial/radial limit stacks; 2D layout and solid model generation; and creation of customer interface documentation

Miller Consulting Group, Inc – continued

.

Mobile Design Team (Jan 2006 – April 2006) - Employed onsite at customer’s Newport News, Virginia facility. The team provided Engineering and Design support of the test engine rig to be used to validate a third party’s Mach 4 single use gas turbine engine. Outsource Design Center (July 2004 – Dec 2005) Lead designer for various projects, including medical fixtures and templates; creation/checking of customer’s library of corporate and industry standard solid-model part families; design definitions (layouts) of various gas turbine components; and the generation of solid models used to support detail drafting and/or stress analysis.

Rolls-Royce Corporation, Indianapolis (On-site: Aug 2002 – July 2004) Responsible for the layout design of all shafts and rotating parts on the Joint Strike Force

(JSF 135) clutch. Created solid models using UG ver.18, models supported stress analysis and were used in the generation of the detail drawing. Allison Transmission, Indianapolis (On-site: Jan 2001- Aug 2002) Responsible for the layout design of the cast magnesium Input Housing for the Crusader’s transmission (the U.S. Army’s proposed next generation mobile howitzer - cancelled). Aug 1991 - Rolls-Royce Corporation/Allison Engine Company/Allison Gas Turbine, Jan 2001 Indianapolis, Indiana

Layout Designer (Contract/Direct) - Lead Layout Designer on the Gearbox layout for the Joint Strike Force (JSF 135) Fighter’s Lift Fan. Assisted engineers in the design and drafting of the shafts, bearings, bevel gear set, seals, housings and hardware. Provided inter-part tolerance stacks, datum selections, sized fits and applied geometric tolerances. Additional responsibilities include interfacing with Layout Drafters, Detail Drafters and Checkers; assisting other CAD users with design, drafting and software problems; and the checking of detail drawings.

Senior Detailer (Contract - Belcan TechServices) - Created layouts of external components for gas turbine engines. Created inspection drawings of complex castings, machined components, tube assemblies, sheet metal brackets, system assemblies and shipping drawings.

Feb 1990 - CAD/CAM Engineering, Inc. Indianapolis, Indiana Aug 1991 CAD Designer/Drafter (Contract)

July 1988 - Allison Gas Turbine, Indianapolis, Indiana Feb 1990 Detailer (Contract - Butler Service Group) May 1987 - Pratt & Whitney Aircraft, West Palm Beach, Florida July 1988 CAD Drafter (Contract - CDI)

Aug 1986 - Allison Gas Turbine, Indianapolis, Indiana May 1987 Detailer (Contract - Butler Service Group) May 1986 - Minigraph, Inc. Broomall, Pennsylvania

July 1986 CAD Specialist (Contract)

Sept 1982 - Valjohn Enterprises, Inc. Winter Park, Florida Feb 1986 Scheduler and Job Coordinator

Project Coordinator

Shift Supervisor

CADD Operator/Junior Designer

Oct 1980 - Babcock & Wilcox Company, St. Petersburg, Florida May 1982 Associate Draftsman

Education

Associate Degree in Architectural Engineering Technology from ITT Technical Institute, Indianapolis, Indiana (1980)



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