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Engineer Machine Operator

Location:
Ahmedabad, Gujarat, India
Posted:
December 20, 2020

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Resume:

Resume

MARIMUTHU ALAGUMALAI

: 805-***-**** # No.**2, Fourth Floor

Sandi dam 2nd cross,

Shaper Veraval

& Naukri ID : adittu@r.postjobfree.com Rajkot -360024 Gujarat

I) Objective:

Seeking Suitable Position to utilize my skills and abilities with 15+ Years of Quality Assurance and Reliability Experience in Automobile, Off-highway & Spare parts Industries. II) Summary of Professional Qualifications:

Hands on experience in Various Quality Assurance functions like Incoming, in- process, Final Product Quality, Supplier Quality, New product development.

Hands on experience in Development and inspection of various categories of Gears, crank shaft, connecting rods, piston and piston rings, Seal rings, Circlips. fasteners

Knowledge on ISO 9001 & IATF 16949. Experienced in Maintaining Quality Management System, Supplier Evaluation

Knowledge in Core tools like 7QC, FMEA, Control plan, PPAP, APQP, G8D, TPM, SPC, MSA, 5S, Techniques like Brainstorming, QC STORY, Kaizen, Poke Yoke, Problem solving techniques.

Exposure to analyze through Why -Why Analysis (Cause and Effect Diagram)

Well experienced in Audits like process audit, product audit, Supplier audits, Customer Audit

Customer complaints handling & preventive action, corrective action follows up III) Educational Details:

Year Qualification Institution / University Percentage April 2005 B.E (Metallurgy)

Government college of Engineering

Salem-636011

Anna university

66

2001 H.S.S.C Hindu Nadar Hr Secondary School,

Kadambur-628714 73.58

1999 S.S.L.C Hindu Nadar Hr Secondary School,

Kadambur-628714 72.6

III-a) Project:

IMPLEMENTATION OF POLE-YOKE SYSTEM IN GEAR MANUFACTURING Wrong side drilling operation carried out in internal gear in Makino-VMC Machine due to the part wrong loading by the machine operator and is one of the major sources to affect our productivity and Internal gear Supply to our customer- DAIMLER.

Modified fixture and implemented POKE-YOKE system (By provide a pin to differentiate bottom and top of the component), If operator wrongly load the gear direction, Gear does not rest on the fixture. Changed instruction sheet to the operator as face should be rested on the fixture. IV-a) Current Experience Details:

Designation: Supplier Quality Engineer (Reporting to Manager – Project & Quality Management) Year Company Products

DEC 2019 to Till Date

Eagle Quest

International (India)

Pvt Ltd-Coimbatore

EQI is leading MNC sourcing casting and forging parts and exports to US and European countries

IV-b) RESPONSIBILITY:

CQI-9, CQI-11 & CQI-27 Audit. Foundry and Forging Process Audit and corrective actions

Supplier PPM reduction

Participate the daily and weekly meeting for new development project

Failure analysis of all supplier finished parts.

Supplier Evaluation and corrective action follow up and closing

New development of parts –Metallurgy

Material TDC preparation and Image analyzer work instruction and training

Indigenized parts production follow up

V-a) Previous Experience Details

Year Company Designation Products

Dec 2005 to

Jun 2007

YESENS

HEATTREATERS,

Chennai

Engineer ~ Quality

(Reporting to Manager-

Quality)

An Automobile company. Manufacturers of Steel, for all vehicles & off-road vehicles

Dec2008 to

July 2010

ELGI

EQUIPMENTS

LIMITED

COIMBATORE

Engineer-Quality

(Reporting to Manager –

Quality)

ELGI is today, the market leader and Asia's largest manufacturer of Air compressors and Automobile

service station equipment

Apr 2011 to

Aug 2019

AVTEC LTD

HOSUR

Sr-Engineer-Metallurgy

(Reporting to Sr- Manager –

Metallurgy)

Avtec is the market leader and Asia's largest

manufacturer of Transmissions for off-highway

vehicles and ford vehicles.

V-b) RESPONSIBILITY HANDLED :

Heattreatment Production and Quality Function

Metallurgical Lab setup -Mechanical Properties, Metallurgical properties, Inspection by Automation

Grinding Burn inspection Setup and Reporting

Heattreatment development like new component development with cycle

Supplier Quality function for transmission components.

Internal Audit -ISO 9001 and IATF16949.

Non-Metallic materials like Rubber, Gaskets Transmission Oil inspection and development

Customer Audit and follow up.

VI) Training and Certifications:

Salem Steel Plant-15 Days

Sakthi Auto Component Pvt Ltd-12 Days

Lab management & auditing as per ISO/IEC17025-4 DAYS

Awareness on ISO 9001-2008 Quality management systems-2 days

Internal Auditor Training Program by TUV NORD-3 Days

Certified Level -2 for MPI Inspection (ISNT)

VII) Exposure:

Pit type Gas carburizing Furnace: RASKIN, THERMOTECH

Sealed Quench Furnace: Hitemp, Wesman Ipsen, BGL, Unitherm

Induction Hardening machine: EFD, ELIND

Hardness Testers: Mitutoya, Shimatzu, Matsuzuwa, Zwick,FIE,FASNE,Proceq

Tensile Testing: FIE, FASNE, KMI

Impact testing: FIE

Microscope: CARL ZEISS, Olympus

Image analysis: Metal Power, Clemex, Olympus, Metal Plus

Grind Burn Setup

MPI machine, UT machine, Dye Penetrant Inspection, Radiography Inspection

Spectrometer: Baird

VII) Personal Details:

Date of birth, Age : 06.02.1984, 36Year

Permanent Address : 5/2, Bharathi veethi,

Kadambur-628714

Kovilpatti taulk

Tuticorin district

Languages

: English, and Tamil

Passport Details : No: L5459875

Date of Expiry: 27/10/2023

Marital Status : Married

Present Salary : 950000P.A

Notice period : One and half month

Software Proficiency:

Packages MS Office Tools & Smartsheet for project Management Operating Systems Windows98, Windows2000, Windows XP. ERP Tool Oracle E-Business Suite

Declaration:

I declare that the information provided by me is true to the best of my knowledge and belief. Place:

Date: (MARIMUHTU.A)



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