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Product Development, Project Management, Head Engineering

Location:
Mumbai, Maharashtra, India
Posted:
December 21, 2020

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Resume:

Debasish Mahanty adis6n@r.postjobfree.com Mumbai 982*******

SUMMARY Results driven leader with background of product development, product management, engineering centre (P/L) operations. Knowledge of industrial/machinery: API pumps, valves, retail fueling/oil & gas, dairy equipment, automobile/ construction. Led R&D organization to support products & customers. Built & mentored high performance teams. Crafted R&D strategy, executed annual operating plan. Managed full product development life cycle - product vision to market launch. Innovated products that created new business & improved margins. Exhibited communication skills with integrity in managing conflicts & change. Adept in continuous improvement, process oriented, & good in managing stakeholders, risks

&resources. Collaborated with cross functional teams, customers & regulatory bodies. Managed suppliers, sourced casting, precision machining, plastic, sheet metal fabrication prototypes. Delivered project on time & budget. And easy to work with.

SKILLS Program management, Continuous improvement, Budgeting, Strategy, Leadership, Performance management, Teamwork, Resource allocation, People skills, Self motivation, Problem solving, Customer focus, Ideation, Market research, Benchmarking, Value engineering, Bid management, Validation, Pneumatics, Hydraulics, Pressure vessel, Mechatronics, Sealing, APQP, GD&T.

EDUCATION MBA,Finance XLRI Jamshedpur.2001.

MTECH,Mechanical Design Engineering.IIT Bombay. 1998. BE,Mechanical Engineering. VNIT Nagpur. 1993.

ACCOMPLISHMENT Winner of Dover innovation award for 2014. Created a new product line, new business.Won $50K to fund R&D. Nozzle for dispensing pressurized fluid. US patent 9,527,720. Created a new product line, new business. CNG shear valve.US patent publication No. US2016 / 0258546A1. 8th September 2016. GATE scholarship for MTECH program at IIT Bombay, All India rank 43.

EXPERIENCE

SULZER PUMPS (www.sulzer.com) Technology Centre. Navi Mumbai. 2018. VP & Head. Lifted employee engagement of 80+FTE multi disciplinary team. Managed career path and training. Ramped hiring 16%. Boosted operational performance KPI-4%on time delivery, 3%first pass yield, 5%resource utilization. Led job rotation. Crafted 3 year strategy, increased services & revenue by 15%. Managed $4M budget, billing hours. Added new customers. Drove global digitization initiatives. Managed product development, order related packaging, & software development. Managed compliance, SLA, MIS, IT resources & developed mitigation plan. Initiated research project with R&D institutes.

IDMC LIMITED (www.idmc.com). Anand. 2016 - 2017. Engineering Group Head / AVP. Led 50+ team, launched IoT monitoring of milk silos, milking machine. Resolved field issues, Supported manufacturing. Led RCA /CAPA, optimized 5 dairy, pharma process equipment - spray ball, mix proof valve, homogeniser, heat exchanger Launched 2 new products lines.Evaluated forward osmosis for concentration of milk protein, solar freezer for milk chilling. Achieved business plan. Managed KPI, project risks, & MIS. Broke team silos & aligned team towards business needs. Improved customer satisfaction by 6%, revenue by 9%. Led implementation of ISO 9001:2015 QMS & reduced rework.

OPW- DOVER CORPORATION (www.opwglobal.com)Mumbai. 2010-2016. Engineering / Product Manager. Hired & motivated R&D team that transitioned to NPI, conducted toll gate design reviews. Reduced rework, cycle time. Business development leading to 2X sales - added new products & customers. Managed strategy,budget, metrics, & risks. Led sustenance projects, ECRN, structural FEA, nx CAD . Ushered in Teamcenter PLM, 3D printer/additive manufacturing Developed & launched innovative CNG ventline breakaway meeting customer requirements. Won new business & award. Invented, launched CNG NGV nozzle. Secured patent, monetized IP. NPD sales $500K. Achieved PED (CE) certification Developed, launched CNG breakaways meeting customer needs. Sales $600K. Led CSA, PED (ASME B31.3) certification Developed & launched a series of automotive (OEM)CNG NGV filler valves. Product cost out-20%& increased flow-7%. Led development & launch of DEF nozzle, NPD sales $528K. Developed moulded nozzle cover, NPD sales $300K. Invented CNG shear valve. Redesigned UL retail fueling breakaways, CNG nozzle. Developed a high pressure ball valve.

IDEX CORPORATION (www.idexcorp.com). Mumbai. 2002-2009 & Vadodara. 2009 – 2010. Design Manager. Launched 3 new product lines, led PDLC stage gate reviews. Supported manufacturing plant, managed resources & team. Developed & launched solenoid actuated, hydraulically operated globe type control valve (ANSI class VI).Sales $200K. Launched piezoresistive sensor flow monitor. Managed Solidworks PDM, created sharepoint site for project management. Led product development & launch of positive displacement gear pump series for lube oil transfer. Revenue $150K. Led development & launch of PD vane pump series for refined fuel transfer using ProE. Incremental revenue $300K. Executed packaging of pumps, compressors, motors into skids systems. Verified flow meter casings to ASME PV code. Reverse engineering & localisation of replacement parts for a family of air operated double diaphragm pumps. Managed outsourcing to design consultants: lobe pump, miniature gear pump (aerospace), electromechanical tool (sensors).

SATYAM GE SOFTWARE SERVICES. Hyderabad. 2001-2002. Senior Design Engineer. Created concept designs for interface mechanism of cable operated circuit breakers. Validation testing of prototypes.

NATIONAL METALLURGICAL LAB (http://www.nmlindia.org). Jamshedpur. 1999-01. Research Associate. Remaining life assessment of an impulse turbine using non-linear creep & stress analysis using ANSYS FEA software. Evaluated elastic plastic deformation on thermal barrier coatings. FEA using ANSYS (CAE). Published research paper.

TATA MOTORS (tatamotors.com)Jamshedpur. 1998-1999. Senior Design Engineer. Reverse engineering automobile transmission, axle. 3D modeling, surfacing, drafting using cloud data in IDEAS CAD.

AFCONS INFRASTRUCTURE (www.afcons.com) Mumbai. 1993-1996. Junior Engineer, Maintained construction / heavy equipment, spares inventory. Supervised service technicians for road & bridge projects.

TRAINING Six sigma green belt (DMAIC), GE.

Design for Six Sigma (DFSS), BMGI. Used six sigma tools: QFD, Pareto, Cause & effect diagram, DFMEA, DOE. Voice of Customer (VOC) Analysis by Applied Marketing Science Inc. Immersion seminar, Dale Carnegie.

Design for Manufacture & Assembly - DFMA (DFM, DFA).



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