Karmal Rajan.M

E-Mail: adilph@r.postjobfree.com Mobile: +91-994******* +968-********

OBJECTIVE

Acquire a mid-management position in a growth oriented organization that will employ my learning agility, team player attributes, and professional skills to achieve personal career goals and those of employer.

PROFILE SUMMARY

I’m a qualified professional with 9 years of experience in Project Instrumentation & Control, Project Planning/Scheduling, and Team Management & Co-ordination Out of which 6 years in GCC countries.

EDUCATION & QUALIFICATION

Bachelor of Engineering in Electronics & Communication from Anna University, Chennai, India. (2006 - 2010)

AREA OF EXPERTISE

Good leadership, motivation qualities, strong analytical and problem solving skills.

Organizational, supervisory, co-ordination and monitoring skills.

Conceptual analysis, decision making skills, planning & forecasting ability.

Proactive approach to meet deadlines & Multi-tasking abilities.

Ability to work effectively independently & also within a team.

Skilled at construction & pre-commissioning activities..

Conversant with International standards such as IEC, ASME, ISO, SHELL, PDO DP’S for field installation and pre-commissioning.

Self-motivated, able to work independently and collectively to achieve best results.

PROFESSIONAL ASSIGNMENTS

Project : HASBAH OFFSHORE GAS FACILITIES INCREMENT PHASE -II

Client : SAUDI ARAMCO

Designation : Instrumentation Engineer

Duration : MAY-2018 TO TILL DATE

COMPANY : LARSEN & TOUBRO ELECTROMECH LLC, OMAN.

Part of Instrumentation team that is responsible for Hook-UP and Commissioning of 6 WHPs and 2 Tie-in platforms.

Roles and Responsibilities:

Field Instruments Installation, testing and its Calibration.

Fire and Gas instruments Installation, calibration and Testing.

Performed Functional test of WHPs as per cause and effect documents.

Performed SAT activity for ICS system, HIPPS system, HPU System.

Preparation of planning schedule for individual and functional loop check.

Ensure that the Permit to Work is applied and on hand prior to work.

System wise and subsystem wise coordination of Pre com activity in its atom level.

Ensure that projects manpower requirements by coordinating with the engineering discipline supervisors.

Develop and ensure safety conditions with respect to pre-commissioning, commissioning and start up activities at site

Responsible for flawless pre-commissioning, commissioning and project start-up, manage operation and maintenance as per requirements

Preparing & updating checklists for pre-commissioning and commissioning as per clauses in the contract

Coordinate with the other discipline engineers for smooth running of project and testing related activities wherever interface occurrence and meet the milestones without any delay.

Responsible for maintaining RLMU drawings.

Project : SAIH RAWL DEPLETION COMPRESSION PHASE-2 PROJECT, OMAN

Client : PETROLEUM DEVELOPMENT OF OMAN

Designation : Instrumentation Engineer.

Duration : JUNE-2017 TO TILL DATE

COMPANY : LARSEN & TOUBRO ELECTROMECH LLC, OMAN.

Responsibilities.

Reviewing Design/AFC Drawings

Supervising Construction/Commissioning Activities

Making as Build mark-up Drawing and Submitting to Clients

Preparing Site Reports

Preparing Job Completion Certificates

Construction And commissioning of field And Control Room Instruments for Pressure, Flow, Level Temperature, Vibration, Smart transmitters, Controllers, Recorders, Control valves & Safety valves as per a ISO procedure, Gas turbine,, Compressors, Separators, Dehydration tanks etc.

Trouble shooting & simulation of field instrument loops & safeguarding / signal distribution control panel.

Installation, Commissioning and Maintenance of vibration monitoring system (Bentley Nevada 5500 and 3300 models) for gas compressors.

Installation, Commissioning and Maintenance of Interface Level TX for oil/ water separators, Dehydration tanks etc

Commissioning Of Choke Valve, Relief valve and Fire & Gas smoke detector (UV/IR, Open path Detector, Break Glass Unit, Heat detector, smoke detector, Fire Siren,H2S Detector, Hydrogen Detector & Flame Detector.

Performing Calibration, Loop Checking and Functional test of field instrument & ESD Control valves open & close time documenting for audit purpose.

To support the production in quality, safety vice & monitor the execution of the job in compliance with the standard procedures.

To ensure material is purchased as per specification & maintain emergency spare for critical item.

Cable laying & termination in control room (marshaling panel) through junction box to the field. Cable laying in tray as well as in trench. Supervising in laying of cable tray (Galvanized Iron).

Arranging & Providing assistance to vendor in Compressor upgrading, Anti surge control valve, Bentley Nevada.

Highlighting & cascading the precaution to the workforce i.e. the work related hazards, control measures & corrective action to be carried out in the field.

Project 02 : ENERGY SAVING PROJECT AT EXISTING AMMONIA AND UREA PLANT AT AONLA-BAREILLY.

Client : INDIAN FARMERS FERTILIZERS Co-OPERATIVE LTD.

Designation : Instrumentation Engineer.

Duration : March -2016 TO April 2017

COMPANY : EDAC ENGINEERING LTD.

PROJECT SCOPE:

Installation of energy saving process in existing ammonia and urea plant on Shutdown basis and replacement of existing compressor for urea and ammonia units supplied by HITACHI, Japan

Responsibilities.

Manage instrumentation & controls engineering project requirements.

Manage instrumentation & controls engineering services that meet Sponsor, its customers' and applicable statutory and regulatory specifications, on time and within budget.

Manage instrumentation & controls engineering services such as:

participate in relevant meetings, prepare progress reports and comply with required checking procedures;

Provide advice during procurement, construction and commissioning activities and also preparing Specifications, Datasheets, Material Requisition, Technical Bid Evaluations and Purchase order preparation.

Outline project requirements including actively promoting work share, where appropriate, assign tasks and supervise progress.

Communicate effectively with the instrumentation & controls engineering team and project stakeholders, including the Client.

Identify issues and problems, develop appropriate solutions, and ask for assistance when required.

Good knowledge of the process in Gathering Centers and compressors house and have worked with yokogawa centum vp 3000 DCS systems.

Co-ordination/interfacing with Projects, Procurement, other disciplines, fabrication, vendors and Customers.

All work performed with Compliance to HSE procedures. Have supervised shutdown jobs and provide support during start up procedures..

Capable of reading Instrument data sheets, P&ID’s, Instrument loop drawings and logic diagrams.

Knowledge and hands on of calibration of instruments related to basic process parameters and brief knowledge of control loops.

Project 01 : PHASE III EXTENSION GREEN FIELD PROJECT AT MRPL LTD.

Client : OIL AND NATURAL GAS CORPORATION (ONGC)

LOCATION : Mangalore, Karnataka.

Designation : Instrumentation Engineer.

Duration : NOVEMBER - 2014 to March -2016

RESPONSIBILITIES

Review of Instrumentation and Control drawings such as P&ID, Instrument data sheet, Instrument Index, I/O List, Cable schedule, Cable tray, Cable trench, F&G, Process Instrument and Junction box layout, Instrument Hook-up, DCS, ESD GA and Wiring, Instrument Loop diagram, Logic diagram, Cause & Effect diagram.

Reports to & interfaces with Discipline Group Head and also with the Project manager on projects. Interfaces with client and sub-contractors, as and when required.

Responsible for assisting the Field team during site installation.

Responsible for cost monitoring & assists during Technical Bid Evaluations.

Responsible to raise Technical Queries (TQ) if there is any deviation in standards & specifications / site difficulties to execute the Instrumentation activities.

Involved in erection & commissioning of Instrument panel, F&G Panel.

Review of shutdown cause & effect charts for logic modification & tie-in activities using SPI.

Surveillance of all Instrumentation construction & pre-commissioning activities to ensure timely completion & also as per standards and specifications.

Performing Instrument & Control activities as per drawing, specification and project Documents in accordance with the project field procedures

Reviewing of installation drawings, hook up drawings. Loop drawings.

Reviewing and Receiving of instruments as per instrument index and data sheets and installation of the same.

Installation all type of field instruments like Pressure, Flow, Level, Temperature Transmitters, Switches and Gauges, Control Valves and Safety Valves.

Review of vendor drawing / package instruments, PLC / DCS Panels & coordinating with the system vendor at the time of commissioning.

Installation of vibration monitoring system (BENTLY MAKE 3300 series) of turbine and feed pumps and commissioning of the same.

Hands on experience in operation of MAXDNA 4.2.1 DCS.

Loop Checking and testing of Field Instruments to DCS.

Preparation of Instruments list as per P&ID, Instrument index and preparation of Bill of Materials (BOM) for various impulse & pneumatic piping.

Responsible for verifying and approval of sub-contractors monthly bill for the amount of work done.

Responsible for preparation and submission of hot loop test reports and calibration to clients for approval.

Responsible for preparation of Request for inspection reports and assisting clients in approving of the same.

Responsible for review / approval of Red Line Mark-Up (RLMU) of drawings & documents prior to submission of the same to Client

Organizing and allocating the work force to maintain adequate manpower balance.

Coordinating with all Instrumentation activities at both the sites and daily reporting to the Client and the Consultant for completion of work as per schedule.

CONCERN : AL-WATANIA FOR INDUSTRIES, SAUDI ARABIA AS INSTRUMENTATION ENGINEER.

DESIGNATION : INSTRUMENTATION ENGINEER.

PERIOD : OCT 2012 - SEPT 2014

RESPONSIBILITIES

Supervision and surveillance of on-site installation of instruments, panel wiring system, cable laying, Impulse piping, fabrication & erection of cable tray & junction box.

Hands on experience in Foundation Field bus, Digital valve positioner’s, and partial stroke test, HART communicators, for loop checking, calibration and re-ranging of instruments.

Erection and commissioning of filed instrument and control system panels.

Calibration and configuration of field instrument, On-Off / control valves and maintaining the master & secondary instrument record.

Coordinating with Analyzer Vendor at the time of commissioning.

Shutdown instrument calibration schedule preparation & executing within time period.

Involving in site shutdown and tie-in activities, coordinating and supporting all pre-commissioning & commissioning activities.

Hands on experience in stroke checking of different type of control valves, ESD, valve Positioner’s and actuators.

CONCERN : BEST POWER CONSTRUCTIONS LLC,OMAN AS INSTRUMENTATION ENGINEER.

Project-01. : Independent Water and Power(IWPP) Project –Shalala, Oman.

Client : SembCorp Shalala Power & Water Company SOAC, Shalala

Combined Cycle Power Plant (445MW)

Designation : Instrumentation Engineer

Duration : From OCT. 2010 to SEP. 2012

RESPONSIBILITIES

Working with special Type of Instruments like Ultrasonic Level Transmitter, CEMS (Continuous Emission Monitoring System).

Experience in handling all type of field instruments like Pressure, Flow, Level, Temperature Transmitters, Switches and Gauges, Control Valves and Safety Valves.

Signal, Control, Ethernet cable laying and Termination for the Instruments and Control panels.

Review of vendor drawing / package instruments, PLC Panels & coordinating with the system vendor at the time of commissioning.

Loop Checking and testing of Field Instruments to DCS.

Preparation of Instruments list as per P&ID, Instrument index and preparation of Bill of Materials (BOM) for various impulse & pneumatic piping.

Quality Inspection of the instrument and Control Panel Erection with respect to the ITP.

Installation of Operator Work Station and Distributed Control System (DCS) for the Plant Control and Monitoring.(DCS-ABB-AC-800)

CONCERN : Noni Bio Tech Pvt Ltd., Chennai. India as Instrumentation Maintenance Engineer

Project : Noni Automation Juice Plant New Project.

Designation : Instrumentation Maintenance Engineer.

Duration : From May 2010 to OCT 2010

RESPONSIBILITIES

Preparation of project / construction schedule, cost estimation, planning, responsibility matrix, estimation of material requirements.

Manage operation and maintenance of all Instruments and ensure maximum operational availability thereof besides implementing QA/QC procedures as per the prescribed norms and standard.

Witness testing and site construction activities, equipments and materials inspection.

Ensure materials management and inventory control to maintain smooth flow of materials with minimum inventory holding.

Conducting regular inspections to prevent hazard occurrences and adhere to regulatory norms and Handle safety monitoring system installed in various platforms.

Handle material management at site like receiving and making stock updates, preparing shortage/damage report etc according to project requirement.

Review of Vendor package instruments / equipment using datasheet & vendor manual.

Also involves erection, and commissioning of equipments with associated pipelines, Pumps like Centrifugal pumps, Screw pumps and valves like Changeover valves, Butterfly valves and Solenoid valves.

Responsible for coordinating with Control System Engineer on instrumentation / Logic configuration requirements and Field Instrument changes.

Monitor & Control the Plant operation using SCADA.

Personal Details

Father’s Name : Mr. Mariadoss

Date of Birth : 17th October 1988.

Nationality : Indian

Marital status : single

Languages Known : English, Tamil and Hindi

Passport no : M4502696

The details furnished above are true and correct to the best of my knowledge. Documentary evidence shall be produced when required.

Date: karmal Rajan.M

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