Design Engineer Plant

Ahmed Jamal M.B.A

(Tool Design Engineer)

# */*** ****** ****** – 1st Street, Nelaankarai, Chennai - 600115 **********@*****.*** • Mob: +91-701*******

Career Summary

2+ years experienced Tool Design Engineer well versed in Fine Blanking tool designs, Jigs& Fixtures, Stamping tool Designs. Adept at defining Process flow and quoting cost for New products with expertise in deploying easy and cost effective methods .Possesses experience in resolving quality issues and constraints in production plant by video stimulations.

Core Competency

• Fine Blanking Tools – Design • GD & T (ASME Y14.5), Stack up Analysis.

• Part Feasibility study • Try outs & Trouble shooting.

• Jigs and Fixtures – Design • Cost Effective process implementation.

• Improvement in existing Tools • Video stimulations of plant layouts.

• Basic Knowledge of Die casting Dies &

Plastic Molds-Design.

Professional Experience

Tool Design Engineer Oct 2018- Present.

L.G.Balakrishnan & Bros Ltd (ROLON), Coimbatore, Tamil Nadu. India’s Leading OE Chains & Kits Manufacturers.

New Tool Design & Development:

• Designed Multi Cavity Fine Blanking Compound Tools for 2-Wheeler Drive and Cam Sprockets.

• Designed Stage Tools for Sprockets(Deburring tools)

• Designed Secondary operation Fixtures for Sprockets.

• Designed Inspection Gauges for Hole pitch and Internal Spline profile. New Product Development:

• Defined Process Flow for Drive and Cam Sprockets.

• Quoted cost for New RFQ’S –Drive & Cam Sprockets.

• Derived Stage-Wise drawings for Drive & Cam Sprockets.

• Defined Cost Effective Processes & Methods.

Existing Tool Design Improvements:

• Redesigned and reduced size of strip layout and achieved high RM utilization.

• Improved Die Roll achieved by implementing offset V-ring in tool. Customer Issue Resolution:

• LUG Bend Breakage in Cam Sprocket- Improved Tool Design in Bending Operation to achieve the required size and to control the breakage of part.

• Changed the Design of Fine blanking Strip Layout in a way to make it ease for bending operation.

• Miss fed Part Mix-up in Stamping- Design Improved in Part collecting Chute of High Speed Stamping tool to avoid mix up of miss fed components. Plant Constrains Resolution:

• Provided solution for storage area constrain in production plant and made a plant animated video for better understanding.

• Created a 3D Animated Training Video explaining Tool Assembly, Machine operations for better understanding to new Operators & CL’s.

• Redesigned Plant Layout to accommodate New Presses & Machines. Key Achievements:

• Successfully developed 2 CAM SPROCKETS in conventional blanking route from Fine blanking by using compound tool in High speed stamping press(@80SPM),achieved the same finish & quality of Fine blanking.

• Successfully Designed a Fine Blanking Tool to Achieve High SPM (25 SPM) resulted in Productivity Increase.

Software Proficiency

• Auto CAD 2018

• Draft sight

• Creo Parametric2.0,4.0

• Solid works 2019

• Catia V5

• Solid Works Composer

EDUCATION AND CREDENTIALS

MBA (Operation Management) 2019-2021 • WELINGKAR INSTITUTE OF MANAGEMENT, Mumbai Post Graduate Diploma in Tool Design (PGDTD) 89% - 2018 • NETTUR TECHNICAL TRAINING FOUNDATION (NTTF), Bangalore

Mechanical & Production Engineer (BE) 72% - 2017 • SATHYABHAMA UNIVERSITY, Chennai

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