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Engineer Design

Location:
Chennai, Tamil Nadu, India
Posted:
December 10, 2020

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Resume:

PROFILE

Self-driven senior engineer, trained

professional in cross functional

operations having consecutive 10

years of experience in Automotive,

FMCG, Plastic, Sheet metal

industries with extensive

knowledge. Admirable requirement

gathering and product specification

creation ability thereby lead to

Product design.

PRO SKILLS

3DExperience 2019x

SIEMENS PLM – NX 1926.1700

CREO

Enovia V6

TC 10

- Modelling

- Assembly

- Drafting

- PMI

- MBD

- Surfacing

- Routing

CORE SKILLS

-Requirement Gathering

-Product Specification creation

-GD&T, ASME, Product design

-Tolerance & Stack-up analysis

-Reverse Engineering

-Performance testing

-DFMA, DFQ, NPD, NPI

MANAGERIAL SKILLS

-Verbal & written communication

-Analytical & problem solving

-Accountability on project

-Organizing and prioritizing

-Resource Management

-Client Engagement

WORK EXPERIENCE

Sr. Consultant - Capgemini

Sept 2014 – July 2020

SME expertise in acquainting niche skills, assessed and trained personal in cross-functional operations. Work on requirement gathering with client and create product specification. Creation of road-map with existing resource, scheduling work and preparing product specification from input collected. Successfully facilitated transfer and NPI into high volume manufacturing. Served as line between management and team.

Design Engineer - Delphi connection system (APTIV) Dec 2013–July 2014

Prime program level design and pro-type, via modeling to develop innovative solution. Deliver design definition that consider requirement that available to verify and validate. Project Engineer - WTI advanced technology Ltd

Oct 2012–Nov 2013

Deployment in design and development task, obtaining specification, defining the design and changes across the team. Providing workaround for technical query of team members. Follow and guide the team to make in resourceful means to accomplish the daily space. Excel as individual performer & act as module lead in and out of the team for application modules with high level difficulties. Systems Engineer - GL! Automation

Jan 2010–August 2012

Performed as successful trainee and cultured with various work system. Worked with diverse development work for product design and fabrication. Involved in trial run and capturing fatigue section to redefine construction.

Complete detailing, fabrication and assembly were performed in real-time environment.

EDUCATION

BACHELOR OF ENGINEERING

Mechanical engineering from SACS MAVMM Eng. College. Anna University

10+2 - HSC

From SPVMHSS Madurai. TN Board

SIEMENS PLM-NX PTC-CREO

Short term course on CAD using siemens NX PTC Creo Cipet - Madurai

JUNE .2005-

APRIL.2009

JUNE .2004-

APRIL.2005

APRIL.2013

India

+91-989*******

944-***-****

*******.******@*****.***

PERUMAL

RADHAKRISHNAN

Sr. Engineer

Client Procter & Gamble RESPONSIBILITIES: -

Requirement gathering on technical and performance requirements via mailer and conference. Converted product specification data from requirements collected. Material selection and product structure are made and confirm along with line managers. Considered quality of conformance tolerance and silhouette defined in limit. Upon review with packaging and product owners the design was revised. Product development with 3DExperience using Regenerative design, MBD method were familiarized for reduced effort & errors in detailing. Surface modeling used to incorporate complex surface and part created. Competitive product was reverse engineered from scan data and considered while on enhancement. Consecutive tool was designed and revised for new part approved in association with tool manager. Project

Role

NPD

SME

Firm Capgemini

Period 05 2017 – 06 2020

Tools 3DExperience2019X

Enovia V6

Client Drägerwerk AG RESPONSIBILITIES: -

Product specification study and product development. Product feasibility analysis. Sheet metal design enclosure were advised & layout in accordance with regulation, specification and obligation. Worked on system improvement through replacement design and re-invent gear drive with comprised functionality. Entire cooling system re-configured with focus on critical junction to avoid crosswise destruction due to raise in temperature and erratic wear. Harness routing redesigned with master Complete system and Plastic part were designed as replacement at possible station with respect to environment exposure, load applied. Corresponding connectors were designed for terminals. Static segments were converted into plastic with cable arrangement. Project

Role

Medical

Project Lead

Firm Capgemini

Period 06 2016–05 2017

Tools Siemens PLM–NX 12

Client RNTBCI RESPONSIBILITIES: -

Responsible for design and Part design of BIW {Panel comp, roof rail, member comp & tunnel comp} and 3D-Model created in NX along with master assembly made by Bottom-UP method. Thickness is mapped on all parts that will be formed during stamping process where thin in non-critical areas. Non-strength parts identified from energy flow diagram and mass reduced with mapped thickness. Cross members introduced at under body to absorb impact derived from crash analysis data. Rear compartment was designed with ribbed structures with mere strength to absorb crash and transfer load.

Cabin harness schematic and 3D-model prepared, clamping and support are defined along with ground points. BOM generated helps to identify source of connectors and special components.

Project

Role

ESG

Project Engineer

Firm Capgemini

Period 10 2015 – 05 2016

Tools Siemens PLM – NX 12

Client RNTBCI RESPONSIBILITIES: -

Light weight piston with less mass designed for high speed engine with advanced thermal coating over the piston skirt and crown to avoid thermal transfer, a complete parametric model created to modify parameters in different phase. Piston crown mapped to cylinder head for performance, piston pin is reconfigured with improved structure to handle stress with less mass. Piston body assisted with dome structure and ribs along the core to handle stress and surface chemical coated to drain lubrication thereby impact load managed.

Connecting rod designed to withstand tensile and compressive stress, with lubrication channel defined. Upon stress analysis data with different material model redesigned with less mass and improved structure.

Project

Role

ESG

Project Engineer

Firm Capgemini

Period 08 2014 – 06 2015

Tools Siemens PLM – NX 12

WORK EXPERIENCE

Client OEM RESPONSIBILITIES: -

Female connector system designed as per ECR, collect update from line managers via mailer and conference. Powerhouse connector modelled in accordance to the header and model validated along with tooling person. Terminal position fine-tuning as free fit with the mating components. TPA designed for position assurance of terminal and connector seal.

Worst case study completed on components to precise the reliability of the product. Introduced training initiatives one different modules as session and in material form. New Product Introduction action are completed. Project

Role

Connector, TPA, Lever.

Project Engineer

Firm Delphi Connection

Period 01 2014 – 06 2014

Tools Siemens PLM – NX 10

Client GE RESPONSIBILITIES: -

Master model construction, and pupation by bottom-up assembly method. ECR read and replicate changes in model and blueprint. Identifying work around for critical design. Possible part interference was analyzed using clearance check. Routing were done inside hub. Nacelle surface were modelled as class-B surface using advanced methods. Created model and top down assembly of Nacelle. Spacing of the units inside the nacelle is provided and developed in various stages. Worked with Nacelle assembly, Hub integration, Space frame tower. Product specification validation with line managers via mailers. BOM Generation. Project

Role

Wind Energy

Systems Engineer

Firm WTI

Period 10 2012 – 12 2013

Tools Siemens PLM – NX 8.5

Client Valeth High Tech RESPONSIBILITIES: -

Facet modeling method used to model the Hull; various segment was measured,

& data interpreted to form final shape. Seam were calculated using Longitudinal frames. Harness were made along with the dashboard. Accomplishment of the artifact ended as prototype and scuttle lucratively. Reverse Engineering was made by using an existing hull and from that available. Using Ship mesh automate the ship body the 1D and 2D mesh were rapidly created.

Project

Role

FRP Boat

Project Engineer

Firm GL! Automation

Period 10 2011- 08 2012

Tools DS – Catia V5

Client Chakra Equipment’s RESPONSIBILITIES: -

Spiral bevel gear housed in hub to carry out the power from PTO with increased torque and transmit. Worked complete gear drive system redefine with improved functionality. Dual bearing system introduced in PTO shaft to make précised power distribution at blades and prevent fatigue due to the load. Hoist was designed to hold and transport other heavy tools at location. C- channel structure was employed for heavy duty with pneumatic power. Adaptive Design was made during reverse engineering the components were designed using hand calculation for best effectiveness.

Project

Role

Rotovator; Hoist

Project Engineer

Firm GL! Automation

Period Nov 2010 – Aug 2011

Tools PTC – Creo

Client Unique Equipments RESPONSIBILITIES: -

Conceptual development of the OEM parts for BIOS cutter. Parts were designed as per standard and drafted in complete detailed drawing. Designed & created detailed assembly drawings. Design review conducted and performance improvement analyzed. The model was generated with blueprint with minimum duration of time. The cost reduction analysis conducted and implemented.

Failure analyses were made as component disastrous and have been made to order and implemented lucratively. The equipment runs with various thicknesses cutting to ensure the capacity and durability of the cutting edge. Project

Role

BIOS cutter

Project Engineer

Firm GL! Automation

Period 01 2010 - 08 2010

Tools PTC – Creo



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