Manager Plant

Raja .A

Contact: +91-638******* Email: ****************@*****.***

Career Objective

A Position in Engineering & Technical Services, New product and project development, Process, Production, Quality Control, Mold and Machine Maintenance in Plastics Injection Molding establishment

Area of Expertise

Strategic planning

New project development

Documentation of protocol for new tool and components

Excellence in Operation management

Ensuring Statutory compliance

Cost management

Safety Management

Creating high performance work culture & people development

System implementation

5S, lean Manufacturing, 100K Clean room SOP

Executive Leadership

Plant Operations & Maximizing plant performance

Manufacturing system & Technologies for continuous improvement

Installation & Commissioning,Sales

Industrial & Community Harmony

Material and quality management

Change management

Professional Experiences- 25 Years

Organization

Designation

Duration

Racer Tooling Industries

Project Manager

2019 - till date

Supermac Machinery

Manager

2018 - 2019

Moldwell Products India Pvt Ltd

Manager

2015 - 2018

Janani Toys Tech

Plant Manager

2013 - 2015

Autotex Pvt ltd

Senior Engineer

2009-2013

PT.Yeakin,Heng Huat,NSP,Sanwa Batam, Indonesia

Engineering HOD / MR

2001-2009

Park Llodys,Sumi Motherson,Royal king, Supreme Industries

Production Engineer

1994-2001

Job role and Responsibilities

Process, mold and machine maintenance

Experienced in coordinating, planning & implementing changes to technology, machinery, equipment, Process methodology, quality assurance, control systems, safety and reporting procedures in Injection Moulding process, material and mold trials and secondary process spray painting, pad and screen printing.

Individual handling of production shop-floor involving target achieving.

Setting Process Parameters and Molds & Material trials.

Trouble shooting against the process to meet the quality standards and in-process quality control against the process.

Implementation of QMS ISO 9001:2000 System–Mold Change time study, Machine utilization and Efficiency, Control of rejection, Molding Process control records and 5s & kaizen systems.

To maintain the record of Mould history, Mould breakdown report, Machine breakdown report, SPC record, Process Window study and Production report.

Man power handling and co-ordination with Management to get optimum Man power.

Maintenance of Machines and Molds with aid of Maintenance department and Tool- room.

Handled 100K Clean Room Procedure specification SOP and relevant documents are maintained.

Management Representative

Chairman of management review meeting

Ensuring that quality management system process are established and maintained

Reporting to the managing director and managers on the performance of the QMS including needs for improvement

Promoting customer awareness throughout the company

To prepare management review information report on result of audits

Customer feedback, process performance, product Non- conformance

Status of corrective and preventive action report, Follow-up action

From earlier management review, recommendation for improvement

Ensuring that report of Data Analysis,( 7 QC Tools,Six Sigma, FMEA,SPC ) process flow Chart, process control plan and manufacturing relevant documents.

To prepare internal and external audit plan and follow-up procedures for ISO 9001 /14001 /100k Clean room ISO14644 Class 5.

Improving Business Operations Through Understanding ISO 9001:2000& Certification( IBOC)

Sustaining & Improving Your Quality System Through Effective Quality Auditing.( SIQA )

Engineering & Technical -NPD

Preparing for the on-site testing activities – Preparing the testing plan schedule, assigning work to the testing team, preparing testing Documents

Conducting on-site testing activities – Conducting opening meeting, Communication during the testing, Collecting and verifying information, to prepare testing observations, Preparing testing conclusions, Conducting closing meeting

To prepare trial report on tool and material and executed tooling modification,trail result to feedback to customer

Preparing, Approving and Distributing the sample parts and report - Preparing the first article submission, process parameter,quality checking manual, work instruction, standard packing method, material certification and label, APQP,PPAP,DFM review and update the status of project timeline plan.

To present the report to management and Liaise with customer on the performance of new Projects and Product Including needs for improvement

Executed to tool room to make jigs and fixtures for moulding parts and secondary process

Technical Qualification

Diploma in Polymer Technology

Institute of Chemical Technology, Tharamani, Chennai, India.

Course Duration: 3 Years, From 1990 to 1994.

Material Processed

POM, PA6, PA66,PC,PET,PBT,PPS,PMMA,NYLON GF 30%,PC+PBT alloys,PC+ABS ABS, HIPS, SAN, PS, PP, HDPE, LDPE, LLDPE and torque filled grades.

Mold handled

Two Plate, Three Plate, Split Core, Core pulling

Hot runner mold from 12 to 64 cavities with Husky controller

Machines handled

Injection Moulding Machine:

All major make injection moulding machines from 50 Ton to 1800Ton

All Electric Toyo brand machine from 100 Ton to 130 Ton

Moulded Components

Writing Pen products, Infant products, Automotive and Automobile, Furniture, Crates, Bins, washing machine products, Electrical and electronic, Printer, Medical products, Household, telecommunication, Pump Parts, textile machinery products and Insert moulding precision products.

Liquid Injection Moulding products: LSR – feeding bottle Nipple

Blow moulding products: Canes, Toys, and Bottles

Project handled

Hyundai Accent model Automotive 16 products in India

HP Printer 11 products in Thailand

AT &T Telecommunication 6 products in Singapore, Poultry Products 12 in India

CIBA VISION Medical shell package 5 products in Singapore

Computer Proficiency

MS Office, ERP System

Personal details

Date of Birth : 24th December 1972

Nationality : Indian

Languages Known : Tamil, English and Bahasa Indonesia

Marital Status : Married

Permanent Address : 116 / 1 MGR Nagar, 2nd street, Madukkarai Main Road

SIDCO Post, Coimbatore -641021. Tamil Nadu, India

Passport details

Valid passport available

Warm Regards

A. Raja

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