Mechanical Engineer Design

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RAHUL MOHAN M

Mobile : +91-812*******

Landline: +91-469-*******

Email : ***************@*****.***

“Experienced Mechanical Engineer with a demonstrated history of working in the Consumer Electronics Industry. Strong engineering professional skilled in Design, Research and Development and Project Management.” 1. R&D Engineer – Home Appliances Division – V Guard Industries Ltd., Cochin, Kerala. January 2016 - Present

A. Job Responsibility

• Execute and manage different projects on new product design and development through the NPD stage gate process.

• Existing product enhancements and customizations.

• Product testing, verification and validation by following different IS standards.

• Conceptualization of ideas into 3D models and prototypes.

• Doing Six Sigma projects to improve product performance.

• PLM user in Part Creation, PDM, Change and Configuration Management, FMEA and e-BOM creation.

• ECR and ECN Management.

• Product & Performance Benchmarking and Cost Analysis.

• Documentation and Presentation.

B. Projects

1. Six Sigma

Responsibility

• DMAIC project to reduce jar related complaints in mixer grinders by 22% and a savings of 5 lacs. 2. Product Lifecycle Management

Responsibility

• Key user and a member of PLM extended core team in V Guard for legacy data migration.

• Finalization of part classification, attributes & LOVs for part numbering, migrate existing product’s CAD & non CAD data into PLM and creation of e-BOM. 3. Jar-Lid Locking (Implementation Pending)

Responsibility

• Concept generation of Jar-Lid Locking mechanisms.

• Concept feasibility study of all the locking mechanisms.

• Design, develop, validate and test the feasible locking mechanism. 4. Design Improvements in Mixer Grinders (Completed) Description: Design improvement of components for better reliability, performance and durability of Envy, Insignia, VX, Insight and Invidia series mixer grinder models. PROFILE SUMMARY

EXPERIENCE

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Responsibility

• Design changes and improvements in knob, base plate, adaptor, jars and blades.

• Design of new juicer jar from old one with lot of improvements.

• Design of bush housing assembly of juicer jar for better leakage protection.

• Validation and testing of mixer grinder components under BIS standards and some new techniques. 5. Benchmarking

Responsibility

• Product Benchmarking for new product design input or upgrades to current ones. Also assessing competitors’ products on strengths and weaknesses with current once.

• Performance Benchmarking for assessing own models with competitor products.

• Cost analysis using theses benchmarking details. 6. Excel Macro Softwares

Description: Create excel files in automate tasks using advance excel features. Responsibility

• Created Instrument Logging for tracking and analyzing the usage all types of instruments.

• Created Production Details Updater for the data collection and analysis purpose. SKILL SETS

• Technical Skills

Non Software: DFMEA, DFMA, GD&T, QFD, NPD Process, Six Sigma. PLM Software: PTC Windchill.

CAD Softwares: AutoCAD, Draftsight, SolidWorks, PTC Creo, Catia V. FEA/CAE Softwares: Ansys Workbench, SolidWorks Simulation, DFMPro. Rendering Software: KeyShot

General Softwares: MS Word, MS Excel (Advance User), MS Power Point.

• Non-Technical Skills

Hand Sketching, Ideation/Conceptualization, Creativity and Innovation, Quick Learning, Good Observer, Team Player, Critical Thinking, Adaptable, Openness to New Experiences and Learning, Complex Problem Solving.

• Completed Design for Quality, Manufacturing & Assembly offered by IIT Madras through NPTEL, September 2019.

• Completed Product Design using Value Engineering offered by IIT Roorkee through NPTEL, September 2019.

• Completed Basic Finite Element Analysis I offered by IIT Kanpur through NPTEL, April 2019.

• Completed Manufacturing Guidelines for Product Design offered by IIT Roorkee through NPTEL, April 2019.

• Completed Product Design and Manufacturing offered by IIT Kanpur through NPTEL, April 2019.

• Completed Rapid Manufacturing offered by IIT Kanpur through NPTEL, April 2019.

• Completed Product Design and Development offered by IIT Roorkee through NPTEL, April 2019.

• Certification in Six Sigma Green Belt Phase 1 & 2 from Q Ultima, October 2018 & June 2019.

• Certification in Six Sigma Yellow Belt from V Guard Training Programme, December 2018.

• Completed Course Professional in Product Design and Analysis from CADD Center, Thiruvalla, October 2017. ADDITIONAL QUALIFICATION

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• Completed PTC Windchill trainings on PartsLink Classification & Reuse, PDMLink 11.0, FMEA 11.0, FG & Part numbering.

• Completed Intermediate & Advanced MS Excel Workshop.

• Completed SolidWorks Essential, FEA & CFD Trainings. EDUCATIONAL QUALIFICATIONS

Course

Percentage /

CGPA

College and University/Board

Year

MBA (OM) On-Going Indira Gandhi National Open University 2018-2020

B Tech (ME) 7.34 Saintgits College of Engineering, Kottayam (Mahatma Gandhi University) 2011-2015

12 85.2 Amrita Vidyalayam, Thiruvalla (CBSE)

2011

10 84.4 Amrita Vidyalayam, Thiruvalla (CBSE)

2009

PERSONAL DETAILS

Date of Birth : 19-Dec-1992

Gender and Nationality : Male, Indian (Single)

Permanent Address : Chaithram (H), Podiyadi P.O, Thiruvalla, Kerala, India, Pin: 689110 Languages Known : English, Hindi and Malayalam.

DECLARATION

“I hereby declare that the above information's are true to best of my knowledge.” ON JOB TRAININGS

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