Engineering Quality

GURUNATHAN BALACHANDAR

No: **/**, Hari Krishna Naidu Street, Varadharajapuram, Ambattur Chennai – 600053. Mobile: +918********* WhatsApp: +91-814******* Email: ********@*****.***

Quality Assurance – Auto Ancillary Unit / Powertrain Division

Very well Strong Background in Quality Functions, Systems, Processes, Procedures, Supplier Handling, Customer Interfacing & Inspection Techniques in Automotive Industry.

Key Strength Areas:

1.) Well Experience in Quality Assurance Functions 2.) Well Experience in IATF 16949 : 2016, ISO/IEC 17025:2017, APQP, FMEA, PPAP, SPC, MSA 3.) Experience in Customer Interfacing (FORD, TATA MOTORS, Mahindra & Mahindra) 4.) Experience Supplier Handling 5.) Quality Management Systems / Audits 6.) Team Management Capability 7.) Training & Development 8.) Manufacturing Process Knowledge 9.) SAP / ERP 10.) GD&T 11.) Cost Rationalization 12.) Defects & Root Cause Analysis 13.) Problem Solving Techniques like 8D, 7QC TOOLS, and Six Sigma 14.) Internal Audit / Product Audit Process Audit / 5s Audit 15.) Handle all precision Metrological Equipment’s, Instruments & Gauges 16.) Trouble Shooting, Adjusting repairs of Metrology Techniques

17.) Knowledge about Indian Market

Automobile Relevant Exp: 13.7 yrs Total Exp: 20.8yrs

M/S COMSTAR AUTOMOTIVE TECHNOLOGIES PVT LTD., since 21st May’07

Keelakaranai Village, Melrosapuram Post, Maraimalai nagar, Chengalpattu – 603 204. www.comstarauto.com

(Engaged in Auto Ancillary parts like that Starters, & Alternators)

Designation: Deputy Manager – Quality Assurance Current CTC: 7.84 lacs p. a

Reason for Leaving: I want to upgrade myself Expected CTC: 30% Hike

JOB DESCRIPTION:

oWell Experience in developing Measurement Systems in Powertrain parts division

oResponsible for implementing IATF 16949:2016 Quality Systems while ensuring its strict adherence across the entire organization

oResponsible for implementing ISO/IEC 17025:2017 Quality Systems, Standards & Procedures, Equipment’s, Instruments, Gauges, Jigs & Fixtures to all related functions

oWell Experience in Product / Process Audits, MR activities, Control Plan, FMEA, PPAP

oDedicated and industrious in Managing Metrology Lab as Professionally Service Provider of the Company including Product and Process Improvements

oPeriodic Calibration, making reports, Prioritization, Manpower planning for operatives and scheduling, shift allotment, shift utilization of equipment’s, AMC payment, CAPEX, estimating budget for AMC, getting it approved, raising AMC

oPrepare Performance testing plan based on Engineering Specifications and Maintain Product testing reports & Quality related Issues for Durability Lab

oApprove lab test reports based on Standards & Engineering Specifications

oHandle Audit Planning, Execution, Follow up’s Findings, Identifying insignificance, Review Corrective & Preventive actions

oIATF 16949:2016, ISO/IEC 17025:2017, Layered Process Audit, Product Audit, Layout Inspection, Dock Audit, 5s Audit

oDissolving Customer / field complaints related issues / Closing NCR’s

oHandling operatives and supervisors, meeting timeliness and utilization target, AMC of test cell equipment’s

oElimination of operator mistakes/ errors by providing Fool-proofing / POKAYOKE in the fixtures & Dies at suppliers ends.

oNew/Engineering change product development dimensional checking (Layout Inspection) as per drawing to determine capability.

oWarranty analysis & monitor action effectiveness

oPrepare monthly summary reports for Management Review Meetings

Xxxxx

M/S ACCURATE ENGINEERING CO. PVT LTD., 13th Jan’00 till 18th May’07

X-42, S3, IInd Floor, IInd Avenue Road, Sindhur Shopping Complex, Anna nagar, Chennai – 600 040. www.accurategauging.com

(NABL Accredited Mechanical Laboratory)

Designation: Engineer – Standards Room with Sales & Services Functions

Reason for Left: To Enter Automobile Industry. CTC: 1.86 lacs p.a

JOB DESCRIPTION:

Independently handled entire calibration lab activities

Actively assisted in implementation of quality system, in accordance with ISO/IEC 17025: 2005

Inspect the condition of customer’s inward material from point view of its calibration

Actively involved in team management and successfully handling team briefing thereby, ensuring proper flow of information among the team members

Held responsible for monitoring team performance through timely feedbacks and assuring overall team productivity and quality

Played significant role in providing training to junior technician’s for calibration procedures and working of the laboratory

Successfully handled and managed the laboratory equipment’s and facilities. Maintain history cards, quality documents and reference standards

Successfully provide training to various Manufacturing Industries for calibration standards & procedures as per ISO/IEC 17025 : 2005

Successfully Installation & Commissioning of Mechanical Equipment’s & Instruments to various Manufacturing Industries, Engineering College’s & Mechanical Calibration lab’s (Traveled throughout South India, Pune & Hyderabad)

ACHIEVEMENTS:

To reduce Solenoid Crimping Issue project have been doing since 2018 Project Worth 2 to 2.5 Crore

Without any Investments Successfully Created Gauge Lost Prevention System at M/s COMSTAR Automotive Technologies Pvt Ltd., Maraimalai nagar, Chengalpattu “Cost Saving 1.5Lakhs / Month” Since 2009

Successfully Created In-house Calibration facility setup & External Calibration Cost Reduction at M/s COMSTAR Automotive Technologies Pvt Ltd., Maraimalai nagar, Chengalpattu “Cost Saving 2.5 to 3Lakhs / Month Since 2008”

Successfully Established New Metrology Lab at M/s Accurate Engineering Co. Pvt. Ltd., Gurgaon (NABL Accredited Lab) “Profit 11Lakhs / Month Since 2006”

Successfully Sold CMM 5nos to Avadi Heavy Engine Factory (Government Sector) on 2005 “Profit 1.5 Crore”

With out any Investments Successfully Created Thread Specification Software by using Excel at M/s Accurate Engineering Co. Pvt. Ltd., Anna nagar (NABL Accredited Lab) “Cost Saving 1.5Lakhs Since 2004”

Successfully Created & Sold Thread Specification Software by using Excel to M/s Metric Measurement Technologies., Mugappair. (NABL Accredited Lab) and M/s PAP Works at Ambattur Industrial Estate. (Supplier of Lucas TVS - Padi) “Profit 3Lakhs”

Successfully Created Quality System & Quality Procedure Manual as per ISO/IEC 17025: 2005 at M/s Accurate Engineering Co. Pvt. Ltd., Anna nagar, Chennai Business Increase 3.5Lakhs to 5 Lakhs / Month “Profit 1.5Lakhs / Month” M/s Dynamic Calibration System., Ashok Pillar, Chennai Business Increase 1.5Lakhs to 3 Lakhs / Month “Profit 1.5Lakhs / Month”

Successfully Completed Industrial Project work done on Semi Automatic Filing Machine at

M/s Sundram Fasteners Ltd., Padi, Chennai – During In-Plant Training

Successfully Completed Industrial Project work done on BO4H Progressive Tool at

M/s TI Diamond Chain Ltd., Ambattur, Chennai – During In-Plant Training

KEY CERTIFICATION:

ISO/IEC 17025: 2017 (Jun’2020) (QCI – Government of India)

Six Sigma Green Belt-DMAIC (Sep’09) (MSME - Government of India)

Certified Internal Auditor for ISO/TS 16949 (Oct’08) (COMSTAR Automotive Tech Pvt. Ltd.,)

DFMEA, PFMEA, Problem Solving,

VPAP, SPC, R & R, GD&T, CMM (Jul’08 to Nov’08) (Visteon Power train India Pvt. Ltd.,)

ISO/IEC 17025: 2005 (Nov’05) (Accurate Engineering Co. Pvt. Ltd.,)

Best 5 ‘S ‘Practices & MSA (Feb’05) (Accurate Engineering Co. Pvt. Ltd.,)

MSA 3rd Edition (Feb’04) (Accurate Engineering Co. Pvt. Ltd.,)

CMM Inspection (Accu Soft Ver 3.3) (Oct’03) (Accurate Engineering Co. Pvt. Ltd.,)

Dimensional Metrology (Apr’01) (Accurate Engineering Co. Pvt. Ltd.,)

PGDCA (Feb’02) (National Computer Technology – Chennai)

In-Plant Training (Jan’99 to Jun’99) (Sundram Fasteners Ltd., - Padi)

In-Plant Training (Jul’97 to Dec’97) (TI Diamond Chain Ltd., – Ambattur)

Type Writing in English - Lower (Jul’96) (Dept of Technical Education – Tamil nadu)

TECHNICAL PROFICIENCY:

Knowledge about ISO 9001:2015 IATF 16949:2016 & ISO/IEC 17025:2017

Knowledge about APQP, PPAP, FMEA, Control Plan, NABL

Hands on Experience in Quality Control Functions & Performance Testing of Power train Parts

Hands on Experience in Preparation of Lab Quality Systems, Standards & Procedure

Hands on Experience in Customer Complaints dissolve on Customer’s End

Hands on Experience in Vendor development & Audit on Supplier’s End

Hands on Experience in Installation and Commissioning of Metrology Equipments & Instruments

Hands on Experience in Calibration of Equipment’s, Instruments, Gauges, Jigs & Fixtures

Hands on Experience in Trouble Shooting & Adjusting repairs of Metrology Techniques

Hands on Experience in Inspection of Parts by using Precision Equipment’s, Instruments & Gauges

Hands on Experience in Training & Development on Calibration Systems, Standards & Procedures

Hands on Experience in Marketing & Sales of Metrology Equipment’s & Instruments

Hands on Experience in Internal Audit, Layered Process Audit, 5s Audit

Hands on Experience in GD&T, MSA, SPC, 7QC Tools, G8D, Problem Solving Techniques, Six Sigma, Auto cad & Closing NCR’s

ACADEMIC AND PROFESSIONAL CREDENTIALS:

Examination Passed / Appearing

University / Board / School

% of Marks Secured / Division

Diploma in Mechanical Engineering (Sandwich Course) (3.5 Years Duration)

Murugappa Polytechnic & College Avadi – 62 (Anna University)

95.40 % First Class with Honors

[Jun 1996 – Oct 1999]

X th (One Year Duration)

Sir Ramaswamy Mudhaliar Higher Secondary School, Ambattur – 53

83.00 % First Class with Honors

[Completed on - Mar 1995]

PERSONNEL DETAILS

Date of Birth : Tue, Jan 08, 1980

Birth of origin : India, Tamil nadu, Chennai

Marital Status : Single

Aadhaar : 248*-****-****

Pan Card : AIKPB5685J

Pass Port : J0878219

: Date of Issue: 2nd Sep, 2010

: Date of Expiry: 1st Sep, 2020

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