Engineer Manager

PRABHU BOAZ GNANARAJ S.

Mobile: 979******* E-Mail: **********@*****.***

Project manager / maintenance manager / design team lead

Proficient in all stages of project development and implementation, with commissioning of various project control systems for safe operations & enhancing operational effectiveness of equipment

A competent professional with over 10 years of rich experience Instrumentation and Installation & Commissioning

Expertise in handling projects for process and utility automation

Sound knowledge of logic development and integration according to client & appropriate international standards

Keenly interested in leveraging warehouse automation solutions can help warehouses increase productivity and accuracy, reduce labor costs and improve safety

Successfully completed projects on Internet of Things

Proficient in managing operations & maintenance of various machines and equipment for reducing downtime and enhancing operational effectiveness

Excels in carrying out installation & commissioning of various equipment along with an ability to calibrate total Field Instruments with Calibrators

A keen communicator with effective problem solving & analytical abilities

CORE COMPETENCIES

Process Automation Warehouse Automation Maintenance & Instrumentation

Plant Commissioning TPM Implementation Reporting & Documentation

Project Management Automation & Control Resource Planning

In-Process Inspection Quality Control Team Management

KNOWLEDGE PURVIEW

Maintenance & Calibration Activities of Tank Weighing System and all other load cells based weighing system

Logic Modification, Troubleshooting, Maintenance of PLC, DCS

Siemens PCS7, ABB 800 XA, Yogowa Centum CS 3000, S&200, 300, Allen Bradley RS Logix

ABB Robotics IRB- 460, IRB- 6600, Mitsubishi, Schneider TWIDO PLC

Maintenance of Turbine & Trip Control System (Make: Woodward governor (U.K), Vibration Monitoring System Bentyl Neveda (U.S.A)

Maintenance and service of Belt Conveying Loadcell, Platform Load Cell,Silo Weighing System (Make: A&D Japan, Essae-Taroka, Nova)

Maintenance of Boilers Instrument Air Compressors

Interlock System and APH (Air Pre Heater) ESP (Electro Static Prisparator)

Ash Handling Silo Conveying System

Maintenance & Troubleshooting of Water Treatment Plant, R.O (Reverse Osmosis) Plant Instrument Control System

Servicing & Calibration of control valves (Make: Mil Controls Ltd, Instrumentation Ltd, Forbes Marshall, Dembla)

Different types of pressure, level, Temperature and flow meters, and switches, Analyzers Transmitters and controllers (Make: Fisher Rosemount, Yokogawa, Taylor, ABB, Moore, Masibus, MCIH, Switzer, Enderss + Hauser, Krone-Marshall, Foxboro, Tata Honeywell)

Maintenance of Spin Flash Drier (SFD) PLC based

Operations and Troubleshooting of SCADA System PCIM-32 Software

Troubleshooting of Electrical interlock Circuit diagram designed R.F. Plant Interlock System

PROFESSIONAL HISTORY

ASIAN PAINTS LTD., CHENNAI Jan’ 14 - Present

Senior Engineer – Instrumentation

Role:

Understanding PLC logics and correcting problem changing logics as per process requirement in Siemens & Allen Bradley PLC

Formulating new projects in PLC, SCADA, Making Interlock Circuits in the process

Facilitating erection, commissioning, loop checking, calibration & servicing of all types of electronic & pneumatic process control instruments

Involved in servicing the boilers steam and water analyzing control system like PH Sensors, Conductivity Sensors, Dissolved Oxygen, Silica, Hydrazine Analyzers (Make: Metler Telodo, Emerson Okogawa, GLI, Endress + Houser)

Monitoring:

oBoilers Accessories of ACC(Air Cooled Condenser) PRDS(Pressure Reduction De-Super Heater) and Ejector Instruments, Pumps, I.D(Induced Draft Fan), F.D. (Forced Draft Fan), S.A.(Secondary Air fan)

oG.R(Grit Re-Firing Fan), ACC(Air Cooled Condenser Fan), Furnace Draft Control, Flue Gas Control, Controlled By Variable Frequency Drives (V.F.D.) System (Make: ABB, Mitsubishi, Toshiba)

Operating on different types of Transducers, Converters, Pneumatic Cylinders & Solenoid Valves

Executing the Projects by scheduling, monitoring, installation and commissioning

Handling of all correspondences, and performing monitoring & cost control activities

Providing technical inputs & engineering support to the team from conception to completion stage of project

Drafting of specifications, minutes of meeting and reports

Understanding the technical & functional specifications

Designing, testing, troubleshooting and debugging of the control system applications

Managing smooth implementation and testing of the system at client location

Providing post-implementation, enhancement & maintenance support to client requirements

Responsible for detailed engineering, system engineering, equipment selection and preparation of control system design specifications, operation & maintenance manuals and test plans

Facilitating erection/ commissioning of process control equipment for smooth operations

Addressing queries regarding the information system / software & extending onsite support to internal & external clients including maintenance of hardware / software

Early Career Stints

Sanmar Specialty Chemicals, Hosur Senior Engineer – Instrumentation Nov’12 – Dec’13

Hofincons Infotech & Industrial Services Pvt. Ltd., Sterlite Industries (India) Ltd. Engineer – Instrumentation (Process Automation) Jun’10 – Nov’12

ACADEMIC CREDENTIALS

BE (Instrumentation & Control) Adhiyamaan College of Engineering, Anna University, Hosur 2008

Academic Projects

Speed Governance of Turbine Using Zigbee Protocol

Boiler Level & Temperature Controller based on Micro Controller

Training & Certification:

Certification course in Programmable Logic Controller

In-plant training of duration 10 days

Date of Birth: 9th May, 1987 Address: 3/98, Morattupalyam, Uttukuli Via., Dist. Erode - 638752, Tamil Nadu, India Languages Known: English, Tamil & Hindi

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