CURRICULUM VITAE

Kazim Hussain

Email Id: - adi78f@r.postjobfree.com

Mobil No: +91-799*******/0091-988-***-****

Post applied: QA/QC Engineer/Inspector(Piping/Welding/Structural/Coating)

Objective:

To work as an Engineer in the oil and gas industry. To take up challenging jobs all the time and crossing success as milestones in every moment of my professional life by utilizing my technical skills and experience gained from the industry while working in a professionally managed environment of your esteemed organization.

Career summary:-

BE in Mechanical engineering with over 11+ years of extensive professional experience in offshore, Well Head Platforms, Sub Sea valve Skids, Jackets and Refineries and petro Chemical Plants as a client and EPC contract with working knowledge of various code and standards ANSI B31.3, B31.4, B31.8, ASME SEC II, V, VIII & IX, and ASTM Specification with working experience on Saudi Aramco Standards.

Involvement in health, safety, environment management, Hazop studies & Risk assessment, Risk control, Hazard identification, incident/ accident analysis, safety auditing with a direct hand on approach to analytic problems solving, encompassing excellent leadership & management capacities.

Involved in Pre-Liminary and Final Walkthroughs for WHP`s and TP`s Clad Piping or Weld overlay, Jacket Fabrication, Pipe Lines, Inspection of the following: Well Head platforms (WHP`s) and TP`s (Tie-In platforms), Cone fabrication, Piping, Pre-fabrication activities of piping systems, Punch-Listing, Pipe supports, Material Traceability, Dimensional checking, Stenciling and involved in Heat treatment, Non-destructive Testing activities, RTR Activities, Line checks prior to Hydro Testing, Pneumatic Testing, Mechanical Completion checking activities etc.

Professional Qualifications:

BE in Mechanical Engineering, Osmania University. (Full Time 2007 Pass out)

Diploma in Mechanical Engineering, SBTET Hyderabad. (Full Time 2004 Pass out)

Certifications & Approvals:

Saudi Aramco Approved Mechanical Inspector having SAP Number- 80006620 (OOK).

Approvals from SAUDI ARAMCO Joint Venture Plants also such as SATORP and SADARA. (Saudi Aram co Total Oil Refinery and Petro Chemicals, Saudi Aram Co Dow Arabia Chemicals).

In addition to these Approved as a QA/QC Mechanical Piping Supervisor from SADARA Packaging Center.

CSWIP 3.1 Certified Welding Inspector from TWI, UK. Certificate # 111586.

BGAS GRADE 2 Certified Painting Inspector from TWI. UK. Certificate # 256148.

Lead Auditor Certified ISO 9001-2008, Quality Management System. Certificate # 106363.

ASNT LEVEL II Certified in (Radio Graphic Testing, Ultra Sonic Testing, Magnetic Particle Testing, Liquid Penetrant Testing, Visual Testing) Certificate Valid till-2021.

TOTAL PROFESSIONAL EXPERIENCE OVER 11+ YEARS

Gulf Experience : 9.5 years

Indian Experience : 2.0 years

1. Project: - CRPO for 8 and 4 Slip over Platform & Cables with associated Pipelines and Cables & Five (5) SSS Production Deck Modules (PDMs) in Safaniya and Berri Fields with associated Pipelines and Cables, Abu Dhabi.

Position: - SAPID Mechanical Inspector (Welding/Piping/Material/Structural).

Company: - Saudi Aramco overseas Company (through GTC)

Duration: - May 2019 - Present.

2. Project: - HASBAH II Offshore Gas facilities Increment Project (LTA) Yard, Located at OMAN.

Position: - SAPID Mechanical Inspector (Welding/Piping/Material/Structural).

Company: - Saudi Aramco overseas (through GTC GIS)

Duration: - Aug 2017-March 2019.

Job Responsibilities:

Providing quality assurance and quality monitoring for capital projects to ensure that contractor's quality personnel and processes are effective.

Providing technical support to Project Management in resolving problems concerning inspection methods and procedures of completing works within the scope and intent of applicable codes and standards.

Interview and Approval of QC Inspectors for contractor and subcontractor according to Schedule 'Q' (contract document) requirements.

Attending weekly Quality, Safety & Construction progress meeting to discuss vital issues.

Review & approval of contractor quality submittals like PQP, QCP, ITP, QCS, Method statements, WPS, WQT, and JCC.

Involved in Pre inspection Meeting with the Contractors and subcontractors for any ongoing activity going to start in the yard.

Monitoring the Shop by carrying out continuous surveillance in the fabrication shops, Material Receiving yard, Storage yard.

Involved in receiving inspection of Pipe bends and Sub Sea spool fabrication and inspection activities as per Saudi Aramco Engineering Standards.

Involved in Inspection activities pertaining to RTR fabrication and Testing in the Well head/PDM and TP platform.

Monitoring & verifying Saudi Aramco & Contractor supplied material receiving inspection. Monitoring for material storage & Handling system. Ensure newly arrived material, Inspected & accepted, Quarantine material are segregated.

Involved in Monel Sheathing Inspection and for Riser fabrication activities.

Monitor & review daily weld production reports, weekly Project weld rejection rate, Cumulative weld status report & welder performance reports from different contractors and subcontractors.

Surveillance and witnessing of Daily Construction Activities as per ITP .Monitoring & Inspection of Welding, Spool Installation, Gasket verification, Valve Installation & Bolt torqueing, Internal cleaning and different type of Lay-up activities as per project requirements

Review & approve of Hydrostatic test, Tie-in packages. Witnessing & Inspect of Hydro test, Leak Test, Pneumatic test, Involved in Valve Testing at shop and field hydro Testing, Flange re-validation test.

Involved in Pond Testing, Splash test, and load verification testing for Pad Eyes and Safety net.

Involved in Inspection activities of Gratings, Hand rails and Drain trough.

Issuing Required Proactive, Violation/Surveillance & further follow-up with contractor for closeouts.

Carrying out detail Focus assessment for Fabrication shops and contractor Procedures to check whether the Contractor is implementing Aramco Standards and their own procedures.

Carrying out Focus Assessment of Contractor for various areas and Making and Closing out Exceptional Items List and Participating in MCC (Mechanical Completion Check List).

Familiar with Codes Knowledge: ASME Sec IX, Sec II part C, Sec V, ANSI/ ASME B31.3, B31.1, B31.4, B31.8, B16.5, B16.47, AWS D1.1, ASTM, DIN, PIP and Saudi Aramco Engineering Standards (SAES, SAMSS, SATIP, SAIP, SAEP and SAIC).

Materials involved Inconel, SMO, CS, LTCS, Duplex Stainless steel, Stainless steel.

3. Project: - MYLAN Chemical Plant.

Client: - DR-Reddy`s. (SV Engineer`s and Consultants)

Position: - QAQC Engineer.

Duration: - Jul 2016- May-2017

4. Project: Sadara Petro Chemical Plant-

Client: (Saudi Aramco and DOW) Sadara.

Position: QA/QC

Duration: Sep 2013- April 2016.

Location: Jubail, Saudi Arabia.

Project: SATORP Package 2A (FCC)

Client: (Saudi Aramco and Total) /Technip SPA Italy

Position: QA/QC Engineer.

Duration: Feb 2012- Sep 2013.

Location: Jubail, Saudi Arabia.

Job Responsibilities:

Carryout Inward Inspections & Verification of Material & Equipment to ensue conformance to MTC, P O, Data Sheets, IRN, Job Specifications and Standards. Identify overall shortage and Damages. Monitor and Ensure Corrective actions Taken by the relevant Department as necessary. Ensure that Unique Identification numbers (Heat number / Item Number) are clearly Stamped and Traceable to supply Test Certificates. Prepare Material Release Report, before releasing it for Fabrication.

Involved in receiving inspection of Pipe bends and Sub Sea spool fabrication and inspection activities as per SAES-W-012.

Ensuring and Instructing the Contractor and Sub Contractor Personnel`s that the Welder`s are properly Qualified with applicable code requirement.

Daily Site Visit and Surveillance for ensuring the storage system of Welding Consumables is proper and complying with Saudi Aramco requirements. Involved in receiving inspection of welding consumables.

Preparing Non Conformance reports, resolution and Implementation of corrective actions.

Ensure that the WPS is available with all welding Inspectors and welders at their working area and instruct them to check the WPS requirements as per the job allocated to them and the same to be followed as per the procedure.

Pre welding Inspection such as joint edge preparation, Cleanliness, alignment, Welder Qualification etc.

In process Welding Inspection such as welding Environment, proper shielding, welding consumables, hot pass, cleaning after each pass.

Post weld visual Inspection for piping.

Involved in inspection of TKY joints, Butt Joints, Rolled Plates, Con Tubular Section, Cone Fabrication activities.

Inspection and checking of purging gas requirements and its flow rates.

Monitoring and inspecting different types of welding operations such as SMAW, GTAW, SAW, and FCAW.

Review of Welders JCC Card and giving them approval by checking their RT reports and other reports signed by the Third Party during welder’s performance.

Site Visits for Subcontractor yard and involved in day to day inspection activities with them.

Involved in PMI and Hardness testing activities for the project and giving clearance.

Review of all Engineering Specifications, Line Lists, Valve Lists, and Tie-In Schedules. Review of all Material Test Certificates with respect to International codes and standards, client Specifications, Datasheets and Project Specific ITP’s.

The applicable Codes and Standards for the Valves are API 598, API 6D, API 6A, API 594.

Prepare piping ITP and NDT refer to criteria stated in Contract Specs, Class Rules and Standards. Conduct actual visual inspection of piping welds as required by Project ITP.

Valve Test bench Calibration Certificates needs to be checked. Valve preservation, packing and Shipping Procedure also to be verified.

Working with several Carbon, Alloy and Stainless Steels Materials.

Coordinate between Quality Department & Commissioning in order to do the Final Handover Dossier. Involved in Dossier Preparation and Submission for Mechanical Construction Completion (MCC) to the Client for Final Approval.

Monitoring the Positioning of members, joint preparation, Fit-up, Cleanliness, adequacy of Alignment. Preparing Punch listings and as built Drawings as per site condition before hydro-test as well a prior to Pre-commissioning /commissioning.

Interpretation of Fabrication/Construction Drawings and as Built Drawings Preparation. Verification of Isometrics and General Arrangement Drawings with P&ID.

Overseeing Pneumatic test, Valve seat & Body Test Pressure, Hydro Test of Piping.

Preparation of Quality Functional/test Procedures and submission to client. Witness of NDT Activities Documentation Preparation & Submission.

Involved in PMI Testing of Materials by using Spectrograph and XRF Machines respectively.

Monitoring the day-to-day production cycle ensuring strict adherence to project procedures/ specifications, Quality Control Procedures and ITP`s (Inspection Test Plans), Conducting pre-Inspection Meetings, Involved in Pre Fabrication activities.

Interpretation of Fabrication/Construction Drawings and as Built Drawings Preparation.

Monitoring of welding activities i.e. before, during and after welding.

Production welds monitoring as per specification, Job fit up, pre heat requirements, Electrode specification, Inter pass precautions & Final Inspection after completion of weld as per PQR/WPS and Code requirements.

Repair Operations followed by repair excavation, Approved WPS and NDT confirmations. Welding with approved repair WPS.

5. Company: Adpico.

Project: Habshaan Gas Plant.

Position: QC Inspection Engineer.

Duration: Dec 2010- Dec 2011.

Location: Abu Dhabi, Dubai.

Job Responsibilities:

Aving the experience in piping. Checking if laboratory test reports according to code as per given code of material spec. Checking edge preparation, fit up & visual inspection of pipe joints before welding & making inspection reports.

Preparing the isometric drawing and loop list for hydro-test and witnessing the hydro test, Radiography interpretations, weld repair traceability & marking of repair on welds, Reviewed, rejected radiographic films prior to repair and coordinate with the welders for the exact defects location as well as the extent of repair to be done, Coordinate with client inspection department / third party inspection department for quality issues.

Conduct Line Check, Cleaning and Flushing, Hydro test and other piping test requested by project. Make sound weld judgment (on visually inspected products) in various mechanical/piping weld joints and to record and report non-conformities.

Inspection of piping material, interpretation of all vendor documents test certificates. Familiar with ASME, ANSI, and API standard. Site supervising & implementation of the job as per drawing of the project. Material identification & transfer of heat number.

To assist Auditors during internal/external audit program. Other duties as and when required. Inspection of piping material, interpretation of all vendor documents test certificates. Familiar with ASME, ANSI, API standard.

Checking edge preparation fit up, visual inspection of pipe dimensional inspection of spools, before welding & making reports. Material identification & transfer of heat numbers. Having the experience in pressure parts of boiler & piping.

Random inspection of welding parameters and verifying with approved WPS. Periodic Checks on Documents Maintenance. Welding Equipment checks (Volt, Amps), Calibration checks, Welder qualification checks etc. Coordination of Welder qualification as per PQR.

Co coordinating with NDT team for NDT Activities likes RT, UT, MT and PT. Radiography Film interpretation. Repair Operations followed by repair excavation, Approved WPS and NDT confirmations. Welding with approved repair WPS. PWHT -Equipment checks, Calibration Checks.

Raising Daily Observations reports like LBE (Log book Entry) if work is not going as per the Client standards and Specifications.

5. Company: ORPC (Oman Refinery &Petro Chemicals).

Project: Sohar Refinery. (Shut Down)

Position: QC Inspection Engineer.

Duration: Jan 2010- Nov 2010.

Location: Sohar Oman.

Job responsibilities:

Inspection of piping of small bore to big bore pipes, verify & check material used for fabrication i.e. pipe diameter, schedule, rating of flange fitting to ensure that is confirm to the Iso drawing.

Inspection of piping erection and fabrication as per shop and field weld. Preparation of Inspection report and work completion report for client submittal. Checking of laboratory test report according to codes as per of material specification.

Supervision of cleaning the pipe by buffing or sand/grid blasting painting & wrapped code & Piping inspection of pipeline & making punch list, hydro testing inspection of all piping & pipe lines.

Checking all Incoming Materials for shelf life and batch certification and all.

Periodic Checks on Documents Maintenance. Coordinating with sub-contractors, Vendors & Client.

Preparation of Test packs individual system wise Analyze Corrective and Preventive actions taken on CAR`S and NCR`S in coordination with Construction Manager for Final Approval of Head.

Check the validity of welders and their identification that qualified for each WPS to be used.

Visual Inspection of all kind of incoming materials at site against the specification requirements. Thickness survey for cross verification.

Ensure that the Fit-up offer for Inspection is as per the applicable WPS requirements.

Preparing Tie-in`s Schedule for piping activities for different lines as per line classes.

Coordinating with Client & TPI to get the material clearance. Continuous coordination with NDT team. & Documentation Preparation & Submission to client. Review of Material Submittals. Raw Material inspection, Dimensional Checks as per Specification Requirements. Verifying BOM in Isometric and G.A Drawings.

6. Company: Shaw-Stone and Webster Arabia limited.

Project: Sharq-3rd Expansion project. (Ethylene Project)

Position: QC Piping Engineer.

Duration: Dec 2008- Dec 2009.

Location: Jubail, K.S.A.

Job Responsibilities:

To Coordinate with NDT department for NDT activities.

Voltage, Amperage and Travel Speed, monitoring of Weld Parameters for welders as per WPS requirements.

Checking that the welding equipment is in suitable condition and has been calibrated as per frequency mention in the standard or following the client requirement.

Carryout welder surveillance on daily basis.

Ensure that the Minimum temperature is maintained as per applicable WPS requirements by using Temple Sticks, Pyrometer.

Make sound weld judgment (on visually inspected products) in various mechanical/piping weld joints and to record and report non-conformities. Ensure defective products are identified; segregated. To hold defective products for next process till satisfactory remedial action had been taken.

Prepare piping ITP and NDT refer to criteria stated in Contract Specs, Class Rules and Standards. Conduct actual visual inspection of piping welds as required by Project ITP.

To assist Auditors during internal/external audit program. Other duties as and when required. Inspection of piping erection and fabrication as per shop and field weld. Preparation of inspection report and work completion report for client submittal.

Checking edge preparation fit up, visual inspection of pipe dimensional inspection of spools, before welding & making reports. Material identification & transfer of heat numbers.

Monitoring of welding activities i.e. before, during and after. Visual inspection of completed welds. Random inspection of welding parameters and verifying with approved WPS. Preparation of Hydrostatic & Pneumatic test packages. Involved in raising Non Conformities & Involved in Taking Preventive, Corrective Actions. Line checking and preparing internal punch list.

7. Company: Thermo Systems Pvt Ltd.

Position: QC Engineer.

Duration: Oct 2007 – Oct 2008.

Job Responsibilities:

Review of all Engineering Specifications, Line Lists, Valve Lists, and Tie-In Schedules. Review of all Material Test Certificates with respect to International codes and standards, client Specifications, Datasheets and Project Specific Tip’s.

Inspection of piping material, interpretation of all vendor documents test certificates. Familiar with ASME, ANSI, and API standard. Site supervising & implementation of the job as per drawing of the project. Material identification & transfer of heat number

Interpretation of Fabrication/Construction Drawings and as Built Drawings Preparation. Verification of Isometrics and General Arrangement Drawings with P&ID. Visual Inspection of all kind of incoming materials at site against the specification requirements. Thickness survey for cross verification.

Production welds monitoring as per specification, Job fit up, pre heat requirements, Electrode specification, Inter pass precautions & Final Inspection after completion of weld as per PQR/WPS and Code requirements.

Preparation of Inspection report and release note after completion of inspection.

Review of Iso metric drawing and Isometric control sheets prior to testing. Qc Clearance and release of Test Packages for pressure Tests.

Repair Operations followed by repair excavation, Approved WPS and NDT confirmations. Welding with approved repair WPS.

Reference 1 Reference 2

Mr. Parvez Khan/Bahadir Yazaydin, Mr. Rabdad Khan/Ganesan Sankar,

QAQC Unit Leads – All Projects, QAQC unit Lead- Hasbah II Project,

Saudi Aramco Overseas Company BV Saudi Aramco Overseas Company BV.

Email: adi78f@r.postjobfree.com, Email: adi78f@r.postjobfree.com

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Personal Details:-

Marital Status : Married

Religion : Islam

Nationality : Indian

Language : English, Hindi, Urdu, Telugu.

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