Engineering Design Engineer
Resume:
RAJULAPATI VEERA BABU
*********@*****.***
Vijayawada, A.P
Benchmarking Prototype New Product Design & Development Testing & Validation QC&QA
Dedicated Engineering professional with experience in a fast-paced environment, developing practices for continuous improvement and quality improvement. Skilled in identifying and eliminating bottlenecks, performing root-cause analysis. DFMEA, PFMEA, PPAP, MSA, Capability Study, and providing comprehensive product support and COPQ (cost of poor quality) solutions throughout the development of the product lifecycle. Experienced in working as a part of a cross-functional team in product development and product launch. Working knowledge of design software tools CATIA V5, SolidWorks, AutoCAD. Excellent knowledge in various Quality control/Quality Assurance tools and documentation of APQP and PPAP.
EDUCATION
LAWRENCE TECHNOLOGICAL UNIVERSITY Southfield, MI U.S.A.
M.S.ME (Master of Science in Mechanical Engineering) JAN 2016 - JAN 2018
ACADEMIC COURSE WORK:
IC Engines Design for reliability Engineering Analysis-I Transport Phenomena-I, II combustion and Emissions Advanced Combustion and Emissions Applied Thermodynamics Computational Fluid Dynamics Advanced- Computational Fluid dynamics
ACADEMIC PROJECTS:
Design and Engineering simulation of a wind turbine Foil.
Designed complicated curved surface of the wind turbine blade in CATIA V5 using surface design module. Performed FEA on Hub, Extender Assembly, Wind Turbine Blade (250kW Wind Turbine) using ANSYS environment.
Performed Dynamic, Thermal, Fatigue limitations of Wind Turbine Blade. Created detailed documentation for design evaluation process (Load Assumptions, Machinery components Tower & Foundation, Rotor Blades Safety System, Electrical Equipment)
SAE Formula Hybrid
Assisted in building chassis for the 2017 Hybrid car for SAE competition using CATIA V5.
Conducted Compressive and tensile tests on a UTM to diagnose the strength of chassis components.
CHAITANYA INSTITUTE OF SCIENCE & TECHNOLOGY Affiliated to JNTUK Kakinada, AP.
B. Tech ME (Bachelor of Technology in Mechanical Engineering) SEP2010-APRIL 2014
ACADEMIC COURSE WORK:
IC Engines Electrical & Electronics Engineering Design of Machine Members -I, II Thermal Engineering- I, II Metal Cutting& Machine Tools Production Planning & Control Engineering Drawing Machine drawing Production Technology CAD/CAM Heat Transfer Refrigeration & Air Conditioning Automobile Engineering Metrology Finite Element Methods Metallurgy & Material sciences.
ACADEMIC PROJECTS:
Design and fabrication of multi-cavity plastic injection Mold.
Fabricated plastic tool via CNC lathe (grinding, drilling), TIG welding methods for fashioning gates, part cavity, primary and secondary runner system.
Looking out for Knit lines, injection pressure, clamping force, filling time, cycle time, potential air traps, weld lines, warpage, volumetric shrinkage, gate freeze time, Air Vents (cooling Lines) are engineered with help of plastic advisor PRO-E.
EXPERIENCE
BRIGHTSHARKS ENGINEERING FARMINGTON HILLS,MI,USA.
DESIGN ENGINEER FEB 2020 – JUNE 2020.
Experienced in design/Assembly of DRL(Day Time Running Lamps) using CATIA V5, ANSYS 17.0, and Auto CAD.
Worked on prototype/product test procedure by the result of performing CAE analysis for DFM(Design for Manufacturing)/DFA(Design for Assembly).
Assisted senior engineers in reviewing the test data at the time of CAE ( Flow simulation) and determine feasibility and maintain aesthetics of product (injection point, injection pressure, weld lines, potential air traps, warpage, Thermal residual stress).
Coordinated with cross-functional teams (Manufacturing, Tooling, and Quality) to get an alignment for successful DR(Design Reviews).
SKILLS
CATIA V5, ANSYS, DFMEA, PFMEA, PPAP, DFA, DFM, ECR Documentation.
SAKTHI AUTOMOTIVE DETROIT,MI USA.
QUALITY ENGINEER JUNE 2018- JAN 2020.
Developed and initiated standards and methods for inspection, testing, and evaluation.
Created and assisted in the development of test plans, procedures, and work instructions as per customer requirements, validated test, and product design plans accordingly.
Accurately performed durability testing for steering knuckles.
Managed of DV/PV testing and analysis of results to complete DVP&R requirements that satisfy program timing and overall system/customer requirements.
Supported customer communications relative product design and validation activities (DFMEA, DVP&R, change implementation, manufacturing run-off, & warranty/return analysis).
SKILLS
TS16949, ISO-14001, for APQP/PPAP Guidance and Support to facilities
JC GIBBONS LIVONIA, MI, USA.
INTERNSHIP FEB 2018 – MAY 2018.
Designed essential parts and components, including CNC and screw machine fabricated parts with SOLID WORKS.
Recreated existing products and controlled prints for day to day production and quality using ASME Y 14.5 2009 geometric tolerancing standards.
Through knowledge in the creation of EBOM for drafted parts and ballooning drawings for PPAP.
Worked with the quality department in the day to day quality auditing to ensure no defects with production.
Updated gauge pack twice annually to maintain plant quality.
Suggested engineering changes to customer end for cost reduction and cycle time of part in the production.
SKILLS
GD&T, PPAP, EBOM.
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