Quality Engineer

AABHAS TIWARI

**************@*****.*** 832-***-**** Quincy, MA linkedin.com/in/aabhas-tiwari/ EDUCATION

Master’s in Industrial Engineering, University of Houston August 2019 – December 2020 Bachelor of Science in Mechanical Engineering, R.G.P.V, India August 2014 – May 2018 TECHNICAL SKILLS

Software Skills: Minitab, Microsoft Office, MS Visio, JMP, CREO, AutoCAD, Tableau Industrial Skills: Statistical Process Control, Continuous Improvement, Inventory Management, Process Improvement, GD&T, Quality Control, Material Handling

Training and Certifications: ASQ-Certified Quality Process Analyst, Six Sigma Green Belt, CREO, HyperMesh PROFESSIONAL EXPERIENCE

Lean Manufacturing Project Intern

Champion Hi-Tech Mfg. – Houston February 2020 – April 2020

• Conducted and documented time studies of various machining operations in production cells to determine the schedules

• Developed spaghetti diagrams and prepared Gantt charts to identify value-added (VA) and non-value added (NVA) activities along with value-added ratios (VAR) and calculated wasted time in production process

• Performed case study to execute cellular manufacturing in high mix-low volume environment to improve travel distance, flow time, scrap, repair and rework

Manufacturing Process Engineer

Mistry Die-N-Tools – India June 2018 – July 2019

• Implemented CAPA and introduced a piercing die in critical to quality (CTQ) slitting operation to eliminate part rejection

• Initiated use of VMC in tool room to manufacture top and bottom bolsters in-house, eliminating need of outsourcing and saving

$13300 for 200 set pieces per year

• Improved productivity of a die manufacturing process and product flow by exercising lean methodologies (FMEA, DMAIC, 7 wastes) which resulted in a 34% growth in efficiency and decreased cycle time

• Involved with cross-functional team to design jigs and fixtures to enhance the repeatability and reproducibility of component manufacturing process in consideration of DFM

• Led multiple Kaizen events to create a culture that is motivated for continuous improvement Operations Intern

Aviral Beverages Pvt. Ltd. – India January 2018 – May 2018

• Collaborated with inventory department and executed 5S in warehouse and reduced inventory adjustments by using FIFO, operator training and ergonomic layouts incorporating in 18% time saving

• Tracked and maintained organization's electronic records, including daily delivery and production logs; safety and accident report and learned how to use SAP for timesheets

• Minimized use of cardboard packaging and replaced it with shrink wrapping, resulting in savings of $19000 per year Quality Assurance Intern

Mahindra Two Wheelers Ltd. – India May 2017- July 2017

• Identified 3 bottleneck operations by plotting a Pareto chart of assembly line sub-stations, improved cycle time by practicing continuous improvement and increased assembly line efficiency by 7%

• Assisted quality department in executing Quality checks on in-processing and finished products to ensure products meet TQM

• Monitored standard work instructions for potential revisions and made recommendations to boost operator performance ACADEMIC PROJECTS

Applying Statistical Control Techniques in Industrial Setting March 2020 – April 2020

• Collected a month’s data of a bathroom fitting product from a manufacturing firm and analyzed its quality using statistical process control tools

• Conducted root cause analysis and prepared fishbone diagram of potential factors causing variation in hole diameter of product along with control charts showing variations outside control limits

• Performed statistical data analysis and process validation techniques (Cp, Cpk) in Minitab to normalize the observed data Better control and safe transportation of micro-ingredients to micro bins for HEB September 2019 – November 2019

• Proposed an effective conveyor belt system to transport micro-ingredients bags and boxes to micro bin area, investing $12300 including installation and maintenance cost/year, saving material handling cost of $35000/year

• Drafted a new plant layout, utilizing non-value-adding space to reduce material flow, unnecessary motions, and associated costs

• Presented idea of color-coding on micro-ingredients bags and boxes for simplifying segregation process during inbound Designing B-Pillar to reduce Rollover Accidents September 2018 – December 2018

• Modeled a 3D model of a vehicle (car) using CREO and performed a crash analysis on a finite model using HyperMesh

• Diagnosed mechanical anomalies and identified frequencies involved by performing Vibration Analysis of Body in White

• Designed the B Pillar of vehicle by applying technique of Sheet Metal Forming Analysis to solve complex forming problems and detecting critical deformation areas

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