Engineer Quality

RESUME

S Sathyanarayanan

Mobile: +91-984******* Email: *******.****@*****.***

Self-Release Delegate - DSQR (SAE), (GE - A)

Source Certifying Agent Honeywell Aerospace

Sr. Welding Engineer - AWS Certified Welding Inspector ASNT Level II Certification in VT, MT, PT, UT & Radiography Testing Film Interpretation (RTFI) PROFESSIONAL EXPERIENCE: 8+ years

Company : Asaco Pvt.Ltd, Hyderabad

Position : Manager – QA & Special Process

Duration : January 2019 – Present

Company : Rangsons Schuster Technology, Mysore

Position : Sr. Lead Engineer - Special Process (Quality)

Duration : March 2018 – December 2019

Company : LMW – ATC, Coimbatore

Position : Process Engineer - Special Process

Duration : Aug 2017 – March 2018

Company : KERNS AEROPRODUCTS PVT. LTD, Chennai.

Position : Management Representative, Sr. Engineer - Operations (Special process)

Duration : Aug 2015 - July 2017

Company : Witzenmann India(P) Ltd. Chennai

Position : Production Engineer.

Duration : Dec 2012 – Aug 2015

CERTIFICATE & MEMBERSHIP

Professional certification:

AWS Certified Welding Inspector (#14124461)

ASNT Level II Certification

AS 9100 D Certified Internal Auditor

AREAS OF EXPERTISE

AREAS OF EXPERTISE

AREAS OF EXPERTISE

Business certifications & Additional Quality:

AWS membership (#688099)

Self-Release Delegates - Aerospace Supplier Quality by SAE

Designated Supplier Quality Representative – GE Aviation

Source Certifying Agent welding for Honeywell Aerospace from Performance Review Institute

Certified Six Sigma Yellow Belt

* NADCAP, Customer Audits * Consumable Inspection

* AS9100 Audits, US Defense Audit * NDT testing/defect elimination

* Quality Assurance & Quality Control. * Aerospace welding inspection

* Quality Management System. (AS9100) * Customer Satisfaction

* Supplier Auditing. * Strategic Planning

* Welding Visual Inspection * Cost control

* Project Management

ROLES & RESPONSIBILITIES

AUDIT EXPERIENCE:

AS 9100 Rev D (Certified Internal Auditor) – Perform internal audits in varies departments and drive them to achieve perfect Quality Management System. .

Individually succeed NADCAP, AS9100 D, DCMA and customer audits (containment action, 5 why analysis, root cause & corrective action, NC closing & communication with task group).

Ability to organize and manage multiple projects simultaneously with deadlines. Strong interpersonal skills – active listener, clear and concise communicator (Both oral and written); proven collaboration skills.

Achievements:

Developed QA and QC team of 12 People in communication, organizational expectation and continuous improvement thereby reducing products rework and rejection rate by 37% in 9 months – ASACO

Archived 18 Months and 24 Months audit merit from NADCAP – Kerns Aero products, LMW, RST, ASACO

Improved process efficiency and reduced rework of 30% in first 3months in Production – RST

Generated Lead worth 1M USD with an engine customer as 1st Tier 1 Commercial business to ASACO

QA & Special Process

Establishment of quality policy and objectives and target status monitoring including action plan.

Taking stringent quality measures, including preparation / maintenance of necessary documents to ensure compliance with AS9100 standard and customer requirement.

Preparing documents such as – Quality management system documents, customer specific documents & ensuring compliance with them.

Hands on experience with PWA, UTAS, HONEYWELL, HAL, LPSC, DRDL, Tier 2 BOEING customers. Responsible for handling Customer Quality Notification (GE - Aviation, Honeywell, HAL Helicopter, HAL Aircraft, TATA Advance Systems Ltd, Siemens, IAI, Liebherr Aerospace.)

NADCAP contact for special process commodities like Fusion weld, EBW, NDT - FPI.

Ensure all NADCAP & Customer Audit Criteria is being met within the organization standards

Plan and coordinate all facets of projects, including project scope, requirements gathering, work flow prioritization, budget administration, resource allocation, and testing activities.

Implemented standard working methods in Machine shop and Special process to increases the process efficiency and reduce the rejection.

Communicate with key stakeholders in various areas, including Marketing, Regulatory, Safety Quality, Operations, and International Marketing; guide contracted manufacturers and vendors located in USA, Europe to manufacture products developed, ensuring on-time completion.

Ability to organize and manage multiple projects simultaneously with deadlines. Strong interpersonal skills – active listener, clear and concise communicator (Both oral and written); proven collaboration skills.

Responsible to identify and mitigate the risks of the operations at the Functional level to ensure that the customerdeliverables are met to customer satisfaction.

Ensure that AS9100, ISO and NADCAP standards requirements are met by all departments; by making they understand the importance of maintaining quality standards.

Work in coordination with other departments in implementing the quality standards and benchmarks.

Performing Process, Product, QMS and supplier audit.

Root cause analysis (8D, cause & Effect diagrams), CAPA (Corrective Action & Preventive Action).

To facilitate the Management Review Meetings and effectively stabilize for the Quality System Implementation.

Developing supplementary procedures for customer specific QMS, flow down and monitor Customer Specific Requirements are met.

Planning & execution of Internal Quality Audit, process audit, product audits and driving for closure of NCs

Reporting to top management on the performance of QMS and any need for improvement. Special Process:

Develop special process that requires new process or material capabilities as assigned by the Engineering Manager and Director of Operations.

Establishment and implementation of NADCAP Documents

Monitoring of special process qualification including personnel

NDT Evaluation of welded components, Brazed components.

Inspection and certifying welding consumables and special process consumables as per standard

Obtained CE marking approval as per EUROPEAN PRESSURE DIRECTIVE Module 2 for the parts like GAS Manifolds for gas turbine application for Siemens Canada

Respond to manufacturing problems or customer complaints as assigned by using various quality tools to identify root cause, determine most effective solutions and implement corrective actions.

Assist in identification of departmental training requirements and may provide the training for improvement of skill levels.

Qualify Manufacturing Special Process & Parts relating to the Customer’s Requirements and Drawings by Microscopic Evaluation of test coupons and reviewing the Reports in order to get approvals from Customer’s Certifying Agents for the concerned processes. Get relevant Process approval from customer before proceeding.

Source Certifying agent Fusion Welding for Honeywell Aerospace CERTIFIED WELDING INSPECTOR (AWS - CWI):

Perform visual inspections to determine if a weldment meets the acceptance criteria of a specific code, standard or document & develop visual inspection procedures (before, during, and after welding). Analyze repairs & recommending solutions, dis positioning NC items, input to MRB. Assist in Failure mode & effects analysis and produce control plans.

Preparing WPS (Schedules), PQR, WPQR, PIR, operating procedures, work instructions, Inspection procedures based upon customer requirements & maintaining WQT reports, control copies, welding related routers & Equipment qualification related documents, drawings & technical specification documents.

Verify joint geometry and other technical parameter compliance with WPS and drawing. Verify procedure qualification records & welding procedure compliance.

Knowledge in varies NDT testing, quality control tools, 5S.

Knowledge in EBW, GTAW, MIG, and PAW allied processes (brazing, cutting, grinding etc) procedures & standard to correctly guide welding technicians.

Responsible for process planning, shop layout planning, equipment selection& evaluating quality of welding operations and researching problems, formulating solutions also supervise welding technicians to ensure proper process is being followed.

Evaluate current welding techniques and processes and make recommendations for enhancements

& incorporate new techniques as appropriate.

Monitoring the welding process, quality, repairs, rejection, cycle time and in process improvements also rejection, repair analysis & system implementation for Cost Control.

Preparation and qualification of Welding Procedures & maintenance of records. Training and Qualification of welders &Engineers;

Planning/Productivity: Prioritizes and plans work activities; uses time efficiently; plans for additio nal resources sets goals and objectives; develops realistic action plans; Completes

Educate staff and welders in safety and operating procedures and requirements. Verify proper documentation compliance & Certify documented results. PROFESSIONAL QUALIFICATIONS

Academic:

High School – NEELARAM MATRICULATION HR.SEC.SCHOOL, CHENNAI- 68%

Technical:

Diploma in Mechanical Engineering- SRI BALAJI POLYTECHNIC COLLEGE, CHENNAI- 72%

PERSONAL DETAILS

DECLARATION

I hereby declare that all the details furnished above are true to the best of my knowledge. Place: Hyderabad

Date: 09-11-20 S. SATHYANARAYANAN

Father’s Name : R.Somasundaram

Date of Birth : 10 JUN 1991

Marital Status : Married

Languages Known : Tamil, English

Passport detail:

Passport Number : L 9 2 6 8 8 7 5

Date of Issue : 16 May 2014

Date of Expiry : 15 May 2024

Place of Issue : Chennai

Permanent Address:

No.18K, Raghavi park

Nehru Nagar, Chrompet, Chennai.

Tamilnadu, India.

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