Sanjay P Mhatre

Mail Address:

A-*-**-*, Millenium Towers,

Sector 9, Sanpada,

Navi Mumbai, 400705.

Tel no: 022-********.

Cell no: 996-***-****

Email:adhrny@r.postjobfree.com

Summary:

Total Experience: 25 years.

At present working with EQUATE Petrochemical Co Ltd, Kuwait since May2009.

Experience of 14 years with Reliance Industries Limited, at various levels.

Graduate in Chemical Engineering.

Diploma in Chemical Engineering from Board of Technical Education Maharastra State.

Diploma in Computer applications from Mumbai University.

I had worked with India’s Largest private sector company m/s RELIANCE INDUSTRIES LTD in petrochemical division, where I am responsible for operation of steam operated turbines, plat former & crystallizer, distillation column, oil fired heater,, effluent treatment plants and storage tanks(Tank Farm).

I am an engineer having good leadership, better relationship & hard working Qualities.

The co-ordination and team spirit are well honed by experience of 14 years working with motivated team.

I offer myself as a suitable candidate for the above post. I am highly energetic & hardworking person. I am looking forward for an opportunity to serve your organization and I am sure that my abilities would receive full cognizance to your requirements.

KUWAIT contact No:965********

Professional Experience: 25 years

Duration : May 2009 till date

Position : Senior Operation Technologist in Aromatics Department

(NHT/CCR/Platformer/Recovery Plus/CSP/PSA/Isomar/Xylene Fractionation/PAREX)

Company : EQUATE Petrochemical Company, KUWAIT

Looking after DCS Panel operations for Area 1 and Area 3 ; Shift Production & supervises, control and co-ordinates the operation of production facilities like Continuous Catalyst Regeneration (CCR), PSA for H2 Production, Platformer, Naphtha Hydrotreater recovery plus, Isomar,Xylene Fractionation, Parex Chambers (All unit are based on UOP licensor).

Job profile:

Supervise the production facilities and equipment for maintenance & handovers it safely to allow for maintenance program to be conducted. Ensures that equipment preparation and start up procedures are strictly observed. Monitors the running of such equipment and reports anomalies if detected.

Supervises safe plant startup / shutdown and handle Emergencies, troubleshooting of the plant.

Initiate, Installs and removes temporary Interlock bypasses to support the business need. Ensures inspection and corrosion protection programs are implemented.

To attends tailgate meetings with shift teams for track and update on production & safety issue.

Issue hot/cold and confined space entry work permits for all routine/planned maintenance work to be carries out in accordance with EQUATE working procedures and safety policy.

Preparation of Startup /Shutdown procedures of new equipment, Special job schemes & Preparation of Emergency Rescue procedure, Shutdown planning, P&ID reviews. Participates in the analysis, design and planning for plant modifications or new facilities/ equipment.

Development of Safety procedure and HAZOP’s & system for handling of hazards and explosive chemical, hazards identification, Safety training, inspection, safety audit, organizing safety meeting, statutory regulatory authorities. Liaisons with Govt. agencies like factory inspectors. Fulfills all the statutory compliances applicable to organization. Carrying out job specific Risk assessment & LOPA.

To prepare daily production report to monitor plant and highlights abnormalities and suggests corrective actions. Evaluate operational concerns and propose corrective actions. Recommends/review new installations or modifications to improve existing facilities.

Study new ideas and innovative technologies to enhance plant operation, reliability, profitability, or performance. Develop/review chemical cleaning, major equipment performance, and piping modification procedures.

Did Precommissioning, Commissioning & Fresh Start up of the aromatics plant & Expertise with UOP, USA people. Currently Handling the products like Reformate,LPG ( Liquefied Petroleum Gas ),PX( Para Xylene ),BZ ( Benzene),H2 ( Hydrogen), Light Naphtha (C5+) & Hydrogen sulphide ( H2S) & Fuel Gas

Actively participated in Turnaround 2017 for catalyst revamp for Platforming reactor and Adsorbent Chamber in Parex Unit complete revamp for ADS-47 commisioning .

Responsibilities at EQUATE:

Perform DCS panel Operations for CCR cyclemax for Platformer licensed by UOP

To maintain records as per ISO standards. Maintain highest standards of Process Safety.

Smooth plant operations of Platformer Cyclemax, Recovery Plus, PSA, CSP,NHT,HNUU.

To mentor local candidates in Operations of Oil and Gas Industry.

Performing additional role of Shift EH&S Focal point to sustain EQUATE Safety standards throughout plant

Duties included Safety of Plant, Personnel, Society and Environment at large.

Familiar with the working principle, commissioning, trouble shooting and maintenance of the following

Fired Heater (Natural or Balanced draft), Pump, Compressor (Reciprocating & centrifugal), Vessel, Valve, Heat Exchanger, Fin Fan cooler, Distillation Column, Storage Tank, Ejector, Flare etc.

Pilot Operated Pressure Safety Valve, Control valve, Fire Extinguisher, Foam system.

Operation of Balanced & natural Draft type’s heater fire heater supplied by M/s Petro Chem, Canada with latest BMS panel.

Successfully commissioned (Olefin Reduction Process) ORP project in Area 3 and Recovery Plus revamp which with the addition of liquid absorber had significantly increased LPG as well as Hydrogen production.

Safety Work Permit System (Hot, Cold & CSE).

HAZOP/LOPA/SIL, MCMS (Machine conditioning & monitoring system ) & Bentley Nevada

Equipment Handled:

Centrifugal Compressor steam and motor driven, Steam turbine, Turbo Expander, Reciprocating compressor, Absorption columns, Adsorbers Regenerators, Feed Gas Separators, Stabilizer column,, Heaters,, De-butaniser distillation columns,Naphtha Splitter column Fin fan coolers, Rotary valve and Various Heat exchangers. ;

Plant equipped with ABB distributed control system and PLC base operation. Multi Variable controller. SD systems. ACCS as well as CRCS from UOP

Duration : JAN 1995 to MAY 2009

Position : Plant Operator and Production Executive

Company : Reliance Industries Ltd, Patalganga

I have over 14 years’ experience in the field of, start up and operation of PETROCHEMICAL plant.

Worked for Tank Farm as Plant operator where responsibilities included materials receipt, dispatches, storage tank inventory, handling pipeline material. (JAN 1995 – JAN 1997)

Worked for LAB plant as Process Field operator divided in Front End and Back End; Front End where Normal Paraffin is extracted from kerosene by UOP Molex process which comprises a) Prefractionation b) Hydrobon c) Molex; Back End comprises of Prefractionation, Pacol and Alkylation where LAB is produced from linear olefins (JAN 1997 – JAN 1999) Here I have worked for front end process.

Handled equipments such as reactors, distillation columns compressors; hot oil heater; rotary valve, heat exchangers etc.

Worked for Paraxylene plant as Process Field operator which is divided in eight sections: 1) Naphtha prefractionation 2) Naphtha hydrotreating 3) Platforming 4) Continuous Catalyst Regeneration 5) Xylene fractionation 6) Parex 7) Isomar 8) Tatory section

This plant is devided in different areas ; I have worked for 7.5 years in Area -1

I have worked for Area-01 which includes startup / shutdown with SOP Prefractionation, Naphtha Hydrotreating, Platformer, CCR, Recycle gas compressor as well as LPG generation .(JAN 1999- JUNE 2006)

Promoted and transferred for Px oxidation process as Production Executive (JUNE 2006-May 2009)Handling parallel 7.5MW steam turbine driven GHH MANN turbo compressor and electrical motor of 5.5 MW SULZER compressors Handled all the three phases’ i.e. solid /liquid/gas in a petrochemical plant; Handling day to day PTA plant operations. Experienced in operating a plant having varied mass transfer operations and compressor systems. Familiar with Advanced Process Controllers and Compressor control systems.; manual operations Reporting to senior managers with daily production reports and troubleshoots any deviations.Provide assistance in unit commissioning.

Commissioning Exposure: Actively participated in the Pre-commissioning and Commissioning Activities of M.A. Hydrolysis Plant

Credits:

Catalyst loading and spent catalyst unloading in accordance to Standard Operating Procedures.

I have good leadership qualities in decision making in emergencies and also follow- up of the activities with good team work in multi-lingual atmosphere..

Equipments Exposure:

Faced different Troubleshooting with different types of equipments of different manufacturers.

Compressors, Pumps and Blowers:

With different types (Centrifugal and reciprocating with single and multistage)

With different drives (Motor, Gas Turbine and Steam Turbine)

With different Seals (Dry gas and Hydraulic);With different Manufacturers (Dressor Rand, Siemens, MAN GHH).Steam Turbines:Fully Condensing.Condensing by Fully Surface condensers and Partly by Fin Fan coolers.Converters and Reactors:Worked with Fixed bed reactors.Worked with Tubular Catalytic Reformers;Furnaces:Worked with bottom fired furnaces;Worked with Natural Draught and Balanced Draught Furnaces;Worked with liquid fuel, Gas Fuel Burners.

Distillation Columns:With different types of Tray Columns.

Activities Performed During Pre-Commissioning:

Steam Blowing, Hydro testing, Chemical Cleaning, Air Blowing, Leak testing, Hot oil Flushing, Furnace boil out.Air Run of Compressor for the blowing of all lines with Hot Air.

Catalyst Loading of Reactors, Reformers, Dryers and Cold Box.

Responsibilities held:

Monitoring of equipments, Parameters and conditions..

Stabilizing the plant during emergencies & Troubleshooting.

Safe Start ups and Shut downs of the plant (DCS/Field).

Maintaining safety by managing the fire fighting until incident controller and Fire brigade enter the effected area.

HSE activities like periodical site inspection, necessary safety measures, attending & actively participating in safety meeting

Maintaining House keeping in the work area.

« On-job training to the trainees assigned to me.

« Reporting the process deviations in Field problems to the Manager/In charge.

« Responding to the reports given by Lab, Inspection, immediately.

« Carrying out duties assigned to me by the Manager/In charge.

« Monitoring and Recording Control room and Field readings, and reporting to the in charge/Manager whenever they contact.

« Following ISO-9001, ISO-14001 AND ISO-18001 procedures and maintaining the process without deviations to maximum extent..

Computer skills:

Chemical engineering related : Aspen plus, UNISIM HYSIS IP21, HTRI

MSOFFICE, VISIO etc OPERATING SYSTEMS : Windows 9X/2K/XP

I have undergone specialized training of UNISIM HYSIS from CPC simulation.Experienced Aspen Hysis version 8.6

Responsibilities in Reliance Industries Ltd:

Pre-Commissioning and Commissioning of PTA Plant: of 800T/D process by ICI (UK) consists of Process Air Compressor, Reaction, Solvent Recovery, Sepration, and Hydrogen Generation Area.I was part of the team which implemented APC(Advance Process Control) .To train new recruits in operations of Petrochemical Industry.

To maintain records as per ISO standards.ESD systems.

Smooth operations of Paraxylene and Purified Terepthalic acid (PTA) plant .As

Panel Superintendent Responsibilities included leading a team of 10 Plant Operators, Technicians in a shift to meet Production Targets, Troubleshooting, Coordinating Maintenance activities, and Planning shutdown activities. Duties included Safety of Plant, Personnel, Society and Environment at large.

I have through knowledge of Chemical plant operations and maintenance procedures, safety procedures, troubleshooting, DCS operation. Sound knowledge of SAP as a Power User for SAP

MM and PP transactions. Issue of Process Work Orders, Raising Notification, Indenting Raw material.

Equipments Handled in PTA plant.

Compressor steam and motor driven, Steam turbine, CSTR, Distillation column, Dryers Fin fan coolers, Absorbers, Centrifuges, Vacuum Filters, Crystallizer, High Speed Pumps, and Incinerator. Plant equipped with ADVANT ABB distributed control system and PLC base operations

Duties Included in PTA plant:

Commissioning activities of Compressors, Dryers, Day Tanks, Distillation Columns, Incinerator, charging of Catalyst in CSTR and Fixed Bed Reactor.Hydrotesting.

Responsibilities included in paraxylene plant:

Worked in 500 TPD Paraxylene & 90 TPD LPG Plant as “DCS Panel Superintendent Process by UOP consist of Naphtha prefractation, Naphtha Hydro treating, Plat forming, Catalyst continuous regeneration, Isomer, Tatoray, Xylene fractionation, Parex, Oily water separation, Sour water treatment units operations and LPG plant covers Feed gas treatment, feed gas compression, De-ethaniser, Debutanizer, Chiller compressor operations.

Equipments handled in Paraxylene plant:

Turbine driven recycle gas centrifugal compressor, centrifugal/sundyne/reciprocating pumps, super heater, reciprocating compressor, vaporizer, distillation columns, Natural draft & forced draft fired heaters. Plant equipped with ADVANT ABB distributed control system and PLC based operation.

Duties included in Paraxylene plant:

Worked as executive member of the commissioning team involved in commissioning of LPG plant which includes chemical cleaning, Gritt blasting, hydro testing, and catalyst loading/unloading operation of Plat former & Isomer reactors. Commissioning of Chiller unit, De-ethaniser,De-butaniser distillation columns section,LPG feed gas compression section,LPG feed gas chloride treater,LPG loading granty operation.

Responsibilities included in Tank farm:

Worked in Tank Farm Area as a Console Operator. Responsibilities included material receipt, dispatches, storage tank inventory, handling pipeline material, Floating roof tanks. Loading unloading of tankers.Tecno Commercial activities like Excise, Gate Pass, weigh bridge under ERP of SAP MM module.

Overall work experience as follows:

Pre-Commissioning activities like, Conventional and Non-Conventional cleaning/flushing/drying/leak testing of pipelines and vessels.

Plant troubleshooting handled like partial power failure, total power failure, instrument air failure, steam failure, cooling water failure, DCS failure.

Conversant of day-to-day Production activities/Quality control specification.

Plant start up and shutdown activities with standard operating procedures/conditions.

Monitoring process parameter & Quality Specification.

Troubleshooting of plant upsets.

Monitoring and Implementing safety practices in plant

Mass & Energy balance, collecting process data's, production planning to achieve

Production targets.

PROFESSIONAL TRAININGS

UOP Fired Heater Training

DCS Training by Honeywell.

First Aid & Fire Fighting Training.

All EH&S Policy Training

SAP MM module

Academic Details:

DIPLOMA IN CHEMICAL ENGINEERING : May 1994

With First Class (67.09%)Board of Technical Education, Mumbai, Maharashtra State.

B.E.in Chemical Engineering course conducted by I.I.T.in collaboration with RIL August 2008

with 73.5% ( CPI 7.81)

Curriculum Project : Performance Evaluation of Heat Exchangers

PERSONAL DATA

Date of Birth : September 6,1973

Marital Status : Married

Languages Known : English,Hindi,Marathi,Sanskrit IELTS band 6.5

Passport No. : Z3585893

Date of Issue : 04/10/2016

Date of Expiry : 03/10/2026

Place of Issue : KUWAIT

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