TONY M. INGRASSIA

**** ******* *****

Cary, NC. *7518

630-***-****

E-mail: adhqzi@r.postjobfree.com

CAREER OBJECTIVE:

To obtain secure, permanent employment with progressive

and future oriented industry. Will consider new training and possible relocation.

Summary of Experience: Extensive experience in the design, implementation, commissioning and

technical support of industrial automation and process control systems.

EXPERIENCE:

3/11 to Present Sr. Automation/Controls Engineer

Buhler Aeroglide / Cary, NC, (Direct)

* Develop automation and process control system solutions for thermal

processing equipment used in food and industrial applications.

* Assist Marketing and Sales in preparing customer proposals

* Provide technical support to customers and field service technicians.

* Typical control components include Allen-Bradley Control Logix,

CompactLogix, Factory View ME, Siemens S7 & WinnCC, Various VFD

Controllers, etc.

* Proficiency with AutoCAD 2018

3/05 to 05/10 Sr. Instrumentation & Controls Engineer / I&C Manager (work force reduction)

Fuel Tech Inc. / Warrenville, IL.(Direct)

* Develop control system solutions for the optimization of combustion

systems in utility and industrial applications utilizing state of the art proprietary

technologies for air pollution control and process optimization.

* Assist Marketing and Sales in preparing customer proposals

* R&D work for new product development and product improvement.

* Commissioning and debug engineered systems and equipment.

* Provide technical support to customers and field service technicians.

* Typical control components include Allen-Bradley PLC-5, Control Logix,

CompactLogix, SLC-500, RSView32, RSViewSE, RSViewME, PanelView

Rosemount, Fischer, Yokogawa, ABB & Emerson Ovation DCS etc.

* Proficiency with AutoCAD 2009

11/03 to 3/05 Controls Application Engineer / Project Manger

Wagner Systems Inc. / Carol Stream, IL. (Direct)

* Develop control system solutions for automated powder coating systems.

* Assist Marketing and Sales in preparing customer proposals

* R&D work for new product development and product improvement.

* Commissioning and debug automated powder coating systems and equipment.

* Provide technical support to customers and field service technicians.

* Typical control components include Allen-Bradley Control Logix, SLC 500,

RS-View 32, Panelview, Siemens S7-200, Siemens S7-300, Wagner Systems

proprietary controls, etc.

* Proficiency with AutoCAD 2006

TONY M. INGRASSIA

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EXPERIENCE

(Continued)

3/03 to 11/03 Controls Systems Field Engineer / Project Manager

. US Filter Corp./ Ames, IA Microfloc & General Filter Products

( work from home office)

* Design, program and commission control systems for water processing

equipment.

* SCADA system development.

* Field support for water processing facilities.

* Typical control components include Allen-Bradley SLC 5/05, Control Logix

5000, Panelview, RS-View 32, DeviceNet, 1366 Plus VFD’s, Wonderware,

various analog instruments, etc.

7/02 to 3/03 Electrical Controls Project Engineer

Flinn & Dreffein Engineering / Northbrook, IL. (Contract)

* Design of electrical control systems for industrial heat processing and heavy

material handling equipment.

* Integrate, program and debug systems utilizing Allen-Bradley SLC 500,

Control Logix 5000, Control –Net, RS-View 32, and Reliance GV3000/SE etc.

* Control panel design and layout.

* Design power distribution and embedded conduit systems.

* Proficiency with AutoCAD 2000.

5/01 to 7/02 Electrical Project Engineer/Project Manager

Bob Ray & Associates Inc. / Lake in the Hills & Belvidere, Il. (Contract)

* Design of electrical control systems for upgrades, retrofit and reconfiguration of

newspaper press, commercial web press, RTP web tension systems and offset

ink and dampening control systems.

* Integrate, program and debug PLC based controls, HMI’s, DC motor drives,

VFD’s and various other controls.

* Design power distribution systems for newspaper and commercial press

installations.

* Manage all electrical operations at Belvidere Rebuild Center.

* Proficiency with AutoCAD 2000.

5/99 to 3/02 Senior Electrical Controls Engineer

Haumiller Engineering / Elgin, IL. (Direct)

* Design of electrical control systems for high-speed continuous motion dial

assembly machinery and associated automation utilizing various PLC’s, motor

controls, servos, instruments and electronics. Design of vision and measuring

inspection systems using Keyence and DVT controls.

* Extensive experience programming and system start up and debug with

Allen-Bradley ControlLogix, PLC5 and SLC/500 PLC controllers along

with Control net, DeviceNet, Data Highway +, Remote I/O, Ethernet and other

Network systems.

* Extensive experience with GE Fanuc 90/30 PLC, Cimplicity HMI and other

GE Fanuc control systems.

* Develop Operator Interface systems using RS View 32, Panelview, Panelmate,

Cimplicity and other MMI products and software.

TONY M. INGRASSIA

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EXPERIENCE

(Continued)

5/98 – 5/99 Electrical Controls Project Engineer

Fanuc Robotics Hoffman Estates, IL. (Contract)

* Integrate robot and automation work cells primarily in the areas of

palletizing, machine load/unload, CNC interface, assembly systems and material

handling.

*Design all control hardware and software including EOAT.

* Program and debug of control systems utilizing primarily Allen-Bradley, GE

* Fanuc 90/30 controllers and Fanuc RJ-2 and RJ-3 robot controllers.

*Operator interfaces including Allen-Bradley Panelview 550, 900, RS-View and

GE Cimplicity and Data Panels, Cutler-Hammer Panelmate.

*Experience with Cutler-Hammer DeviceNet and Net Solver.

*Proficiency with AutoCAD 14 and 2000.

9/97 – 5/98 Electrical Controls Project Engineer

U.S. Systems Designers Inc. Elgin, IL. (Direct)

*Controls integrator for industrial automation primarily in the areas of material

handling, pneumatic conveying and process control using mostly Allen-Bradley

SLC 500 and PLC 5 with Panelview 1400e and 550 controls.

*Design, program and debug of these various systems.

Contract Engineering and Consulting 8/91 – 9/97

6/96 – 9/97 Electrical Controls Project Engineer

Lamb Assembly & Test - Rockford, IL. (Contract)

*Design control systems for large transfer type assembly and test

machinery, used in the automotive industry.

*Program and debug PLC programs and operator interfaces.

*Program and debug variable speed drives and servo controllers.

*Develop Wonderware In Touch applications

*Startup and debug automation. AutoCAD R14.

1/96 - 6/96 Electrical Controls Engineer

William Wrigley Jr. Co. Chicago, IL. (Contract)

*Design electrical controls for process control, packaging equipment

and automation. Program and debug Siemens TI545 PLC.

*Startup and debug software and equipment.

*Intergraph Microstation V5.

10/95 - 1/96 Electrical Controls Engineer

Felpro Inc. Skokie, Il. (Contract)

*Design and implement control systems for automation and process

controls on various projects.

*Program and debug Allen-Bradley SLC500, PLC5, Panelview 550 &1200.

*Allen-Bradley Machine Vision.

*Power distribution design and layout. AutoCAD R12

TONY M. INGRASSIA

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EXPERIENCE

(Continued)

7/94 - 10/95 Electrical Controls Engineer

U.S. Filter Corporation Rockford, Il. (Contract)

*Design and implement control systems for water and chemical processing

systems.

*Program Allen-Bradley SLC500 and PLC5 controls and various operator

interfaces.

*Equipment layout, piping and P&ID design. Intergraph Microstation V5

11/92 – 6/94 Electrical Controls Engineer

Ekstrom - Carlson Co. Rockford, IL. (Contract)

*Design control systems for CNC controlled routers.

*Integrate Allen-Bradley 9 Series CNC, variable speed drives, invertors and servo

controls. AutoCAD R12.

6/87 to 11/92 Sr. Electrical Project Engineer / Project Manager

Publishers Equipment Corporation / Rockford, IL. (Direct)

* Design, test and commissioning of electrical / electronic control systems for the

newspaper printing industry (PLC Programming, DC Motor Drives, Digital &

Analog Controls, PC Board Design etc.)

* Responsible for field installation of electrical / electronic controls systems.

(Supervise, engineering, startup and debug, customer service and training)

* AutoCAD R10.

2/83 to 6/87 Plant Electrical / Electronic Systems Engineer

Owens-Corning / Rockford, IL. (Direct)

* Maintain AC / DC motors and drives up to 250 HP

(Reliance Max-Pak / Flex-Pak DC drives)

* Troubleshoot and calibrate process controls and instruments

* Maintain and troubleshoot process and automation equipment and systems

* Design and implement electrical control system solutions for process

and automation.

* Program and debug PLC logistics (Allen-Bradley SLC 100 / SLC 500 and

Texas Instruments 5TI)

*Design and implement automation and process control improvements.

1/80 to 2/83 Electrical / Electronic Systems Engineer

GTE Automatic Electric / Genoa, IL. (Direct)

* Provide technical support of electrical and electronic control systems for

facilities and manufacturing.

* Maintain and calibrate electronic test gear and equipment.

* Assist in the development of test equipment and prototype equipment.

* Assist engineering with design and test of PC boards and electronics

* Design control systems for special machinery and applications.

* Maintain and troubleshoot PLC and CNC controlled automation and

machinery and equipment.

* Provide technical support for electrical maintenance department.

TONY M. INGRASSIA

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EXPERIENCE

(Continued)

1972 - 1980 I.B.E.W. LOCAL # 733 / 261 / 364

Journeyman Wireman

Industrial / commercial wiring and control systems; high voltage

primary / secondary distribution; refrigeration and heating controls;

maintain, troubleshoot and repair AC / DC motors and generators;

install and debug machine controls and wiring; fire and signaling systems;

electrical and electronic maintenance and debug on various types of

automation, machinery and equipment. PLC programming and debug.

Additional automation and process control project engineering / project management experience available upon request.

EDUCATION:

UNITED ELECTRONICS INSTITUTE/Iowa State - Des Moines, IA.

* Bachelor of Applied Science - Electronics Engineering Technology, 1975

Lean Six Sigma Green Belt Certification

* Lean Sigma Corporation 9/27/17

Querying Data with Transact SQL

* Microsoft DAT201x 11/17

Managing Projects with Microsoft Project

* Microsoft 5/17

Leadership Training For Managers

* Dale Carnegie 6/23/08

Steam and Mechanical Power Plant Fundamentals

* Commonwealth Edison 3/4/08

Fisher FieldVue Instruments DVC Programming Fundamentals

* Novaspect 6/07

RSView ME Programming for PanelView Plus

* Rockwell Automation 3/06

RSView SE Programming

* Rockwell Automation 3/06

Hands On Motion Control

* Rockwell Automation 10/2000

PROGRAMMING MICROSOFT VISUAL BASIC 6.0

* Rock Valley College 1999

TONY M. INGRASSIA

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EDUCATION

(Continued)

EDUCATION:

GE FANUC VERSAPRO

* Windows Programming Package

For the 90-30 and new VERSAPRO PLC 4/99

GE FANUC POWERMOTION

* Motion Mate DSM300 (programming and operating) 3/99

GE FANUC CYMPLICITY MMI/GRAPHIC INTERFACE

* Programming the Cimplicty Operator Interface 3/99

ROCKWELL AUTOMATION / ALLEN-BRADLEY

* Advanced programming for the SLC 500 A.I. Series, 1998

INTELLUTION

* Fix Dynamics-Component Object Solutions, 1998

GE FANUC VERSAPRO

* Windows Programming Package

For the 90-30 and new VERSAPRO PLC 4/99

GE FANUC POWERMOTION

* Motion Mate DSM300 (programming and operating) 3/99

GE FANUC CYMPLICITY MMI/GRAPHIC INTERFACE

* Programming the Cimplicty Operator Interface 3/99

ROCKWELL AUTOMATION / ALLEN-BRADLEY

* Advanced programming for the SLC 500 A.I. Series, 1998

INTELLUTION

* Fix Dynamics-Component Object Solutions, 1998

INDUSTRIAL NETWORK SYSTEMS / CONTROLSOFT

* Developing Process Control Strategies, 1998

* PID Process Control. 1998

GE FANUC

* Introduction to the 90 Series PLC and

Logicmaster 90 Software, 1998

GE FANUC

* Advanced programming for Logicmaster 90 Software, 1998

I.B.E.W. APPRENTICESHIP

* Journeyman Card # D655295, 1974

Additional education and training information available upon request

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