Engineer Machine

VELU.S (Sr.ENGINEER PRODUCTION)

Email Id: *********@*****.***,

Contact No.: +917*********, +919*********

SUMMARY

A meticulous and resourceful professional having 11 years of experience in Project Management, Strategic Planning & Management, Production Planning & Control, Shop Floor Management, Maintenance Quality Assurance & Control and Man Management. Displays proficiency in managing shop floor activities involving resource planning, in-process inspection, maintenance, team building, design & development and coordination with internal departments. Expertise in the implementation of various techniques and quality standards for improving the plant operations along with energy conservation for cost savings.

KEY SKILLS

Strategic Planning & Management

Production Planning & Control

Shop Floor Management

TPM, 5’S, OPL & SOP Knowledge

Quality Assurance & Control

Project Development & Enhancement

Operations & Maintenance

Packaging Technology & Operations

Team Work & Time Management

Presentation & Report Writing Skills

Interpersonal & Communication Skills

Current Employer

Employer

MAILAM INDIA LTD

Designation

Sr. Engineer ( Engineering )

Departments

- (December 2018 till to date )

Flux Cored Wire Manufacturing. Production & Maintenance.

Past Employer

Employer

KRIYA MEDICAL TECHNOLOGIES

Designation

Production Engineer

Departments

Project & Production Engineer- (April 2018 till to Dec 2018 )

Blood collection tubes, Needles, Safety Lancet.

Past Employer

Employer

ESAB India Ltd.

Designation

Production Engineer

Departments

Project & Production Engineer- Electrode & Wear Plate (April 2016 till April 2018)

Production Engineer- Wear Plate & FCW (January 2015 to July 2015)

Junior Production Engineer- Wear Plate & FCW Production (August 2012 to December 2014)

DET- Wear Plate Production (September 2009 to July 2012)

Job Responsibility & Achievement’s

Heading Production team.

Planning all machines PM activities to avoid Break down.

Planning all machines’ installation & commissioning of Wear plate & electrode plant in Nagpur Plant

Increased the Production from 40MT to 60MT for a Month

Establishing short term / long term budgets & production strategies for achievement of business targets

Planning day-to-day activities, production schedules, implementing quality tools and allocating work for achieving of monthly production targets

Minimizing performance bottlenecks for high productivity with maximization of men, material & machine

Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result-oriented measures for alleviating them and documenting the same

Ensuring discipline on shop floor and conducting meetings with Associates in Gemba corner regarding discipline, product quality and housekeeping

Directing the development and implementation of key procurement strategies/ contingency plans and ensuring that plans are aligned with production requirements

Ensuring adherence to ISO quality standards & maintaining all related documents

Identifying assignable and chronic causes by the use of latest analysis techniques for eliminating wastages while enhancing plant efficiency and productivity

Improving the product quality and reducing the delivery costs

Having knowledge on Kaizen, Cycle Time for manufacturing, RCCM, PFMEA, Control plan

Developing SOP (Standard Operating Procedure), OPL (One Point Lesson) for various range of products

Having knowledge on Vendor Development for welding electrodes related RM items

Generating periodic reports related to material replacement, production and line stock

ACADEMIC CREDENTIALS

Diploma in Mechanical Engineering from P.T. Lee Chengalvaraya Naicker Polytechnic College, Chennai in 2009

TRAININGS ATTENDED

Has successfully completed Training of GEMBA Awareness & Implementation

Has successfully completed Training of 5’s

Has successfully completed Training of ERP

Has successfully completed Training of Inventory Control

Has successfully completed Training of Dismantling & Packing System of Machines & Machine Tools

MACHINES HANDLED

Wear Plate Line

Gantry Welding Machine

Hydraulic Press M/C

CNC Plasma Cutting Machine

Radial Drilling Machine

Colum & Boom Machine

FCW Line

Blending Machine

10 Head Wire Drawing Machine

8 Head Wire Drawing Machine

5 Head Wire Drawing Machine

Layer Winding Machine

Packing Machine

Redraw Machine

Reeling Machine

Backing Oven

SS Wire Drawing Machine

Electrode Line

Silo Blending Machine

Muller Machine

Cake Making Machine

Extrusion Machine

Angular Conveyer Machine

HT Continues OVEN

Electrode Packing Machine

MIG Line

Pre- Drawing Machine

FD Machine (Copper Coating)

Layer Winding Machine

Spools Packing Machine

BCT Line

Test Tube labeling machine

Cap & Stopper Pressing machine

Spraying Machine

Dust free Drying machine

Vacuuming Cap pressing machine

Needles Band sealing machine

ACHIEVEMENTS

Worked as a Project/ Production In-Charge in Wear Plate & Electrode Plant in Nagpur

Maintained relocating WP & Electrode plant from Chennai & Kolkata to Nagpur under given technical and commercial guidelines with strict control of cost and logistics

Wear Plate Production increased by 60 – 120SQM per Month

Zero accident in my department ( 2010-2017)

Successfully reduced the rework percentage from 16% to 10% through various techniques in wear plate

GEMBA Initiative Leader (GIL) for QC concern & Inventory control

Localized the Spares in FCW & wear plate line

Achieved & maintained the zero variance in System to Physical

Achieved & maintained no stoppage of materials in FCW & WP

FCW spool cost reduced Rs. 0.75 / KG

WP plate cost reduced from 125 to 102 per KGS

Zero customers complaint in 2011 for WP

Wire rusting reduced & arrested IN FCW Process

Successfully achieved FCW production from 1450 KGS to 2000 KGS per shift

Monthly JSA action implementations

Maintained 5’s in shop floor daily

Developed SOP (Standard Operating Procedure), OPL (One Point Lesson) for various range of ESAB products

Minimized the breakdowns by following check sheets and to correct the abnormalities as soon as it is found for achieving maximization of machine availability thereby increasing utilization

Executed cost saving measures and modifications to achieve substantial reduction in maintenance expenditures

Implemented safety audits

Regularly implemented Kaizens for improvement of product quality & smooth operation of machines

Maintained spares procurement and vendor development

Reduced Man power without affecting of production target.

IT SKILLS

AutoCAD

MS Office

Internet Applications

PERSONAL DETAILS

Date of Birth

September 04, 1990

Address

107/5, Near Light House, Durkai Amman Kovil Street, Mylapore, Chennai- 4

Languages Known

English, Hindi and Tamil

Contact this candidate