Engineer Design
Resume:
Curriculam Vitae
SAIRAM P N
B.E (Chemical) P.T
E-mail: *********@*****.***
Skype: saipetro93
PROFESSIONAL SUMMARY
Chemical Engineer with 7 years of experience in Oil & Gas complex, chemical industries at operational, technical and multi-skill roles as Process Design engineer/field/DCS operator/ Production operator. Experience in basic process detailed engineering with Refinery, oil and gas infrastructure projects. These experiences obtained through over multi-Tasking positions such as Pre-commissioning & commissioning, stabilization, troubleshooting, start–up/shutdowns in Oil and Gas, Refinery and Petrochemical plant, operation and maintenance.
• Experience with variety of control systems including Distributed Control System (HONEYWELL, YOKOGAWA AND EMERSON), Emergency Shutdown system, Safety Instruments System, Fire and Gas Safety System, Programmable Logic Control System and SIMULATION software (UNISIM). Data validation and process optimization using Aspen HYSIS & Aspen ONE PLUS
OVERALL SCOPE OF EXCELLENCE COVER:
ØCRUDE AND VACCUM DISTILLATION UNIT (6 MMTPA/125000 BPSD)
ØNAPTHA HYDROTREATER UNIT
ØPEROXIDE PRODUCTION UNIT (LIQUID) AND SOLID INITIATORS
ØMEK (Methyl Ethyl Ketone) PRODUCTION (10000 MT/Annum)
(Production of SBA and MEK from Butenes (C4).
ØKOC GC-30 PROJECT, NORTH KUWAIT.
(Commissioning, Processing and production of 100000 BOPD of Crude oil and 240000 BWPD of water and LP Gas Export of 62.5 MMSCFD)
CAREER RECITAL
1.KUWAIT OIL COMPANY, KOC GC - 30 PROJECT, North Kuwait.
Period of service : Feb 2019- Nov 2019 (For L&T Hydrocarbon engineering Limited
July 2018 to Dec 2018 (For Aarvi Encon FZE)
Position : Lead DCS operator & Technical support (HONEYWELL & YOKOGAWA)
2.CETEX PETROCHEMICALS LIMITED (PETROCHEMICAL) Chennai, Tamilnadu.
Period of service : Feb 2018 to June 2018
Position : DCS operator (YOKOGAWA)
3.ARKEMA PEROXIDES INDIA PRIVATE LIMITED Cuddalore, Tamilnadu
Period of service : Mar 2016 to Oct 2017
Position : Junior Officer (Process)
4.NAGARJUNA OIL CORPORATION LTD, (6 MMTPA REFINERY) Cuddalore, Tamilnadu.
Period of service : Nov 2012 to Mar 2016
Position : Junior Engineer – Process
JOB RESPOSIBILITIES IN “KOC GC-30 Project”
·Operating DCS (Honeywell Experion) control console as a “Lead DCS operator” to coordinate and regulate process variables. Processing and production of 100000 BOPD of Crude oil and Export of LP Gas 62.5 MMSCFD.
·PFD review and Heat and Mass balance data (HMT data) verification. Preparing PFD and P&ID documents during maintenance work for blinding and isolation of vessels, equipments and columns etc.
·Dynamic simulation of a system with process control in the software using the controllers (P, PI, PID & Cascade system) & setting suitable tuning parameters (Gain, Reset time, & derivative time) for controllers.
· Loop Checking and Functional Test, DCS and ESD Logics, Pre-commissioning and commissioning control system program, control based on automation.
· Start-up of crude oil and gas separation Desalter, gas compressor, Centrifugal pumps up to 110 Bara and 11kw, IGF (Induced Fuel Gas System), effluent treated water system. Tank farm and utilities like Horizontal water tube Heater including with BMS (Burner Management System), Air compressor, Diesel Generator System, Flare System (HP and LP).
·Assisting and Running Simulator for the plant and packages in Process Training Simulation System (PTSS) by using UNISIM simulation software.
·Graphics preparation and modification and Tags assignment in HMI by using Experion PKS Honeywell. Reviewing system logic diagrams in engineering station.
·Assisting and troubleshooting in F&G network Alarm management and Graphical modification with Honeywell team.
·Handling hazardous hydrocarbons, toxic gases, various chemicals and FGS System as per Standard Operation Procedure.
·Start-up and Operation troubleshooting of utility packages such as Instrument Air (IA) and Plant Air (PA) Compressor, HP and TV Flare and Compressors.
·Distributed Control System, Emergency Shut Down, BMS, and FGS Logics checking during SAT independently.
·PID Controller tuning during commissioning. Functional testing of Control valves.
·Expertise in trend analysing, Alarm Trip setting and Process related drawings.
·Preparing check sheet for start-up activities and lock open close valves register.
·Mechanical Run Test Procedure (MRT for Pumps in liaise with vendor’s document)
·Carrying out stable operation of the plant by performing Performance Guarantee Run Test for 72 Hours with continuous monitoring of parameters & updating in daily logs. Routine Sampling as per schedule.
·Start-up, troubleshooting, stabilization & shut-down (normal & emergency) and normal operations with field operators.
·Start-up, Operation and shutdown of LP Separators, Desalter, Pumps & Compressors, Heaters.
·Performing MRT for rotating equipment such as pumps/ Fin fan coolers
·Inertizing of process lines, Oil storage & water tanks with N2
·To maintain process parameters, keep checks on quality, maintain them during the shift and documenting operating data. Continues monitoring, controlling Instruments / equipment’s and making field adjustment according to the process permissive parameters for continuous plant operation.
·Monitoring the smooth and safe operation of Rotating and Static equipment.
·Ensuring that all stand-by, running and safety equipments are in healthy condition.
JOB RESPOSIBILITIES IN “CETEX PETROCHMEICALS LIMITED” (Petrochemical)
·Handled DCS CENTUM vp Yokogawa 3000 system
·Start-up shut-down of SBA and MEK units (normal & emergency) and normal operations with lead operator and field operators.
·Performing basic calculations for determining process parameters and material balances.
·Line sizing and hydraulic calculation for open & closed loop systems.
·Pump sizing, NPSH calculation & developing system resistance curve.
·Steady state material balance calculation (Including recycle, bypass & purge) & Energy balance calculation (With & without Chemical reaction).
·Operating Azeotropic Distillation columns, Reactors, Centrifugal Pumps & Reciprocating gas compressors, wash columns and monitoring Storage tanks during transfers.
·Interlock checking, loop checking, control valves checking etc.
·Air blowing, Steam blowing, Water flushing, Dry run test/Solo Run Test for Motors.
·Vessels and columns Handover for maintenance.
·Handling Condensate Flash vessel, blow down vessel, Fuel gas knock vessel, HP steam drum, Involved in Safe Start-Up & Shut-Down of MEK Plant operations. Reactor catalyst loading & unloading Operations. Monitoring the smooth and safe operation of Rotating and Static equipment.
·Issuing and Handling of all permit systems (like Hot, cold work) and general Preventive maintenance of all pumps compressors and process equipments.
·Active member in the Safety review meetings and safety walk through in plant.
·Maintaining and logging process parameters such as level, pressure, Temperature and Flow etc., keep checks on quality, maintain them during the shift. Performing basic calculations for determining process parameters and material balances and documenting operating data.
JOB RESPONSIBILITIES IN “Arkema Peroxides India Private Limited”
·Preparation of Raw materials and washes required for the Process of various Peroxides.
·Handled EMERSON DCS for the production of peroxide products by doing reactions. Liquid Peroxides production and Solid Peroxide Initiators and crosslink connectors.
·Operated PLC for Solid peroxides production. Handled centrifugal pumps, vacuum pumps, compressor, Agitators (with VSD), Blower, Cooling tower.
·Assisting Process Modification in EMERON DCS as per process requirements.
·Performing basic calculations for determining process parameters and material balances.
·Calculation of heating / cooling time requirement in the agitation jacketed vessels / tank by using the heat transfer correlations.
·Monitoring of Refrigeration unit and Utilities (Boiler and Air compressors and WTP & ETP) on DCS.
·Performing Pre Start-up Safety Review (PSSR) checklist procedure.
·Chemical Loading and unloading (NaOH, Hcl, H2SO4, Brine) in safe manner.
·Monitoring of cold and Ambient Storage units.
·Ensuring safe preparation of equipment for routine planned maintenance, and test such repaired equipment to ensure smooth efficient operation.
·Participated in Mock drills and Active member in the Safety review meetings and safety walk through in plant.
·Issuing work permits for maintenance jobs on columns, pumps, vessels, Reactors and preparation.
·Shutdown and start-up planning, major maintenance programs and plant modification work.
JOB RESPONSIBILITIES IN “Nagarjuna Oil Corporation Ltd”
Turnaround Activities
ØInvolved in the refinery expansion from 6 MMTPA to 12 MMTPA.
ØRevamping of Equipment’s, Pumps, Control Valves, Pipelines and Exchangers.
ØChemical Cleaning of exchangers and vessels with Soda Ash and KMnO4 Solution.
ØDebottle necking of identified refinery constraints of Low cost Expansion Project.
Field Process Activities
·Experience in Construction of 6.0 MMTPA Refinery.
·Preparing Line checklist, Blind list and blind diagram for commissioning.
·Checking Vendor Documents, GA drawings and Equipment Data Sheets.
·Reviewing PFD,P&ID’s, Standard operating procedures (SOP’s)
·Heat and Mass balance data (HMT data) verification
·Preparation of P&ID Punch list for all process and utility systems.
·Reviewing and verifying Heat and mass balance Data for process units.
·Calculating equipment heat duty & design data for heat exchanger and columns, etc.
·Preparation of Refurbishment and Revamp reports of Heat exchangers, Columns, Vessels by inspecting in the field. And verifying the data using Aspen one PLUS and Aspen HYSIS process simulation tool
·Preparation of process data sheet for control valves, pumps, PSV, orifice & various process equipments etc.
·Comprehensive understanding & preparation of PFD, P&ID, GA & layout drawings.
·Preparation of Line list, equipment list, Tie-in list and basic & detailed engineering outputs.
·Refurbishment of exchangers parts such as shell and tube sheet by hydro jetting and cleaning.
·Co-ordinate the pre-commissioning & commissioning activities such as process piping installation as per Isometric diagram and P&ID and recording daily progress. Involved in Safe Start-Up & Shut-Down of Plant operations.
·Experience in Preparing Work packs for the plant system and preparing punch list, loop diagrams for water flushing, Air blowing, Steam blowing and Hydro testing of equipments.
· Carrying out Water flushing, cardboard blasting, and leak test, chemical cleaning, steam blowing of pipelines in safe manner.
·Preparing underground system, Single line diagrams for Inside and Outside Battery Limits (ISBL and OSBL).
·Isometric-clearance of piping, loop clearance, pressure testing, Flushing plan, internal inspections on vessels & columns, Column Tray Erection, final box up activities and carrying out Pre start-up safety review.
·Line list preparation for pre-commissioning activities.
·Involved in the preservation activities for Heat Exchangers & Air fin fan coolers by Nitrogen.
·Coordinate with QA & QC team for Thickness survey of Vessels, Columns, and Reactors & Heat exchangers.
Certification : Process Simulation Engineer in ASPEN HYSIS AND ASPEN PLUS
Certified by: Oil and Gas Club
ASPEN HYSIS & ASPEN ONE PLUS (Process simulation of Reactors, Columns, Heaters and Exchanger)
ASPEN EDR (Exchanger Design Rating and Sizing)
Sizing of Absorption and Distillation columns and Heat Exchangers
Optimization of process and sensitivity analysis
Presentation of process plant model in aspen with process parameters.
Efficiently handled various equipment mentioned as under overall:
ØDistillation Column (Azeotropic), Stripper, Splitter, stabilizer, De isohexaniser & Hexane column. Air Fin Fan cooler, and high pressure Knock out Drum. Feed heaters, Hydro treating and hydrogenation Reactors, Direct, High Pressure Separators, Flash drum. Columns, Heat exchangers, Condensers, Re-boilers, Coolers and Filters and operation of Flare. Reciprocating Pumps, centrifugal pumps, Reciprocating and centrifugal Compressor.
COMPUTER SKILLS
·Operating System: Installation of Windows Xp and 7 & 10. Well knowledged in MS-Office 2010/07 and supporting Applications.
FIRE & SAFETY
·Experience in fire fighting and Plant safety Management, and have experience in issuing hot work permits, cold work permits, Vessel entry permits, Work at elevation permit
·Familiar with Fire & Gas detection system, Deluge system, VOC monitors and fire hydrants.
·Handled SCBA and fire extinguishers.
·Handled LO/TO and Tool box talks.
·Handling SCBA, Gas meters, LEL meters, H2S meters, Oxygen meters and other safety apparatus.
·Actively involved in emergency mock drills in Petrochemical industry.
·Hydro carbon area safety system (Sprinkler system, Hydrant, Flare system,)
SCHOLASTICS
·Completed B.E Chemical (P.T), with CGPA of 8.36 at Annamalai University, Chidambaram (2014 to 2017)
·Completed Diploma in Industrial Safety, Annamalai University, DDE – 1 Year (2017)
·Completed Diploma in Chemical Engineering - Sandwich, with aggregate of 87.96% at Institute of Chemical Technology, Taramani, Chennai (2008 to 2011).
PROFESSIONAL TRAINING:
1.NAGARJUNA OIL CORPORATION LTD (NOCL), CUDDALORE (6 MMTPA)
DURATION : 4 months (June 2011 to September 2011)
FUNCTIONAL AREA: Crude & Vacuum Distillation Unit & Naphtha Stabilization Unit
PERSONAL DETAILS:
Father’s name : Thukkaram.P.N
Date of Birth : 21.05.1993
Sex : Male
Nationality : Indian.
Age : 27
Marital Status : Single.
Languages Known : Telugu, Tamil, English, and Hindi.
Declaration:
I hereby declare that the above furnished information is true to the best of my knowledge and belief.
Date: Yours truely
Place: Chennai (SAIRAM P N)
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