Instrumentation Engineering
KARTHIKEYAN .S
Milk colony
Mathavaram
India.
India H/P:- +91-960*******
Email: adhkcv@r.postjobfree.com
To secure a challenging position in an esteemed organization by becoming the part of the team that dynamically works towards the growth of the organization. Company: Rubber Flex SDN, BHD, Bentong, Pahang, Malaysia Designation: Assistant Manager Instrumentation
Duration: December 2017 to Till date
Roles & Responsibilities:
Detailed Engineering of Instrumentation activities in Extrusion, Compound and Acid recovery plants.
Expansion of Instrumentation activities in Acid Recovery systems, Acid Heating Systems, Diesel tanks, Thermic oil fired heater fuel tanks and Feed stock storage Tanks.
Inspecting all types of Field Instruments like Flow, Level, Temperature, Pressure and Analytical instruments.
Carried out Preventive Maintenance activity, Calibration of Field instruments, and Preventive Maintenance schedule.
Carried out all Field Instruments Procurement activities/Stock maintaining & Supplier analysis.
Manpower Management of Instrument Section employees and Sub-Contractors.
Carried out Procurement/Commissioning of AC drives and add on specialize in Commissioning of CCTV Security & Surveillance.
Career Objective
Professional Experience
Instrumentation Engineering
Review of all Instrumentation vendor Documents and Drawings such as P&ID, Data Sheet, Location Layout, Cable Routing Layout, Typical Installation Drawing, Hook Up Drawing, Instrument I/O List, Instrument Index, Instrument Loop Drawing (ILD), GA Drawing, Interconnection & wiring Diagram, Control Room Layout, Cause & Effect Matrix, Cable Block Diagram, Cable Schedule, Alarm & Trip set list, DCS & PLC Wiring Data Base, Overall System Architecture.
DCS & PLC’s control system Pre-Commissioning, Commissioning O&M activities of DCS like Yokogawa Centum VP and PLC’s like Siemens S7 1200, GE Versamax, Omron etc. Communication specialize in Modbus, Fibre Optic and Profi bus.
Handled Internal & External audit ISO 9001:2008, ISO 9001:2015 & Quality Safety Health Environmental audit recertification.
Key achievements
• Executed & completed ONLINE SPECIFIC GARVITY AND PH MEASUREMENT
& CONTROL
• Executed & Completed FUEL OIL LEVEL TANK MONITORING IN SCADA.
• Executed & Completed PH MONITORING & CONTROLLING SYSYTEM IN SCADA
• Executed & Completed OIL FIRED HEATER CONVERSION TO NATURAL GAS . Company: CETEX PETROCHEMICALS LIMITED
Designation: Senior Executive Instrumentation
Duration: March 2014 to December 2017
Roles & Responsibilities:
Detailed Engineering of Instrumentation activities in Methyl Ethyl Ketone, Secondary butyl alcohol expansion Project & 2 M * W Power plant Project.
Detailed Engineering of Instrumentation activities in Tank Farm & Feed stock Bullet’s Projects.
Review of all Instrumentation vendor Documents and Drawings such as P&ID, Data Sheet, Location Layout, Cable Routing Layout, Typical Installation Drawing, Hook Up Drawing, Instrument I/O List, Instrument Index, Instrument Loop Drawing (ILD), GA Drawing, Interconnection & wiring Diagram, Control Room Layout, Cause & Effect Matrix, Cable Block Diagram, Cable Schedule, Alarm & Trip set list, DCS & PLC Wiring Data Base, Overall System Architecture, F&G Detection Layout in accordance with Specifications, Codes and Standards.
Daily job activities after receiving the RFI (Request for inspection) from Contractor. Instrumentation Engineering
Inspecting all Field instruments, Cable tray, Modbus Communication, Fiber optic communication, Junction boxes, and Fire/Gas Control system installation as per the Instrument Test Plan Activities.
Inspection & Witness of cable megger & continuity test before Terminating Cable & Cable Termination Check to verify exact termination point of each cable core as per approved wiring Drawing, Core Marker & tightness of cable.
Inspecting the received material for project as per the specification & standards.
Witnessed the Calibration of all Field Instruments like Pressure Transmitter, Pressure Gauge, Temperature Gauge, Flow transmitters, Level transmitters, Level gauges, Temperature transmitter, Pressure Safety Valve (PSV), Thermal Relief Valve
(TSV), Emergency Shutdown Valve (ESDV), Flow Control Valve (FCV) & Motor Operated Valve (MOV).
Monitor daily discipline activities and verifies compliance to project procedures, specifications and standards. Identify quality problems, reject non-conforming items and initiate, recommend or provide solutions to the problems and voluntarily coordinating with the respective disciplinary Site contractor.
Witnessed loop check and accepting loop test packages in accordance to the Project Standard/Requirements in Yokogawa & Emerson DCS system.
DCS & PLC’s control system Pre-Commissioning, Commissioning O&M activities of Yokogawa CS 3000, Centum VP, Emerson Ovation & PLC like Allen Bradley, Siemens, Delta, ABB etc.
Commissioning, Operation & Maintenance activities of Creation and Maintenance of Expert Systems of plant equipments by using ERP.
Manpower Management of Instrument Section employees and Sub-Contractors.
Carried out Preventive Maintenance, Calibration of instrument, PM schedule, Procurement & Stock maintaining.
Handled Internal & External audit ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 & Quality Safety Health Environmental audit recertification. Key achievements
• Executed & completed the MEK & 2 MW power plant projects as per committed date with safety / Instruments standards.
• Suggested and introduced DP Transmitter in place of Displacer type level transmitter to measure Interface level of two immiscible liquids.
• Provision of a series of interlocks was suggested to avoid explosion in glass column in SBA synthesis. This has been put into operation and is effectively working.
• Provision of a series of interlocks was suggested to avoid explosion in Bullet tanks. This has been put into operation and is effectively working.
• Suggested and introduced Siemens PLC for Gas Detector which is replacement of Gas monitor
Instrumentation Engineering
Company: BIOCON INDIA LIMITED
Designation: Executive Instrumentation Engineer
Duration: February 2013 to March 2014.
Roles & Responsibilities:
Designing, Implementing and Commissioning of New Control Loops as Per Site Requirements.
Preparation of Control Philosophy, PM Schedule, Cable Schedule, I/O List, Instruments List, Flow Chart, Instrument Specification Sheet.
Technical Support for the Instrumentation Team.
Spares Balance Investigation And Inventory Control For All Instrument’s Spare Parts
Creating Procurement List, Purchase Requisition & Purchase Order for Instrument Purchasing from Vendor.
Configuring And Faults Diagnosis Of DCS, PLC, SCADA, RTU, Profibus Communication, Analyzers And Control Loops
Installation, Calibration, Commissioning & Maintenance And Loop Checking Of The Field Instruments
Company: FOCAAL AUTOMATION (P) LTD
Designation: Project Engineer
Duration: November 2011 to January 2013.
Roles & Responsibilities:
Carried out Field instruments & Allen Bradley control system Erection, Commissioning projects in various sites like
• INDIAN OIL SKY TANKING, DELHI INTERNATIONAL AIRPORT.
• ENNORE TANK TERMINAL PORT LIMITED, CHENNAI.
• VARDHMAN THREADS LTD, ERODE.
• COIMBATORE CARBON, COIMBATORE
• MRF LTD, CHENNAI
• COOPER BUSSMAN, PONDICHERRY
Instrumentation Engineering
Company: PENTAGON INDUSTRIAL SERVICES
Designation: Instrumentation Engineer
Client: Chennai Petroleum Corporation Ltd,
Duration: June 2010 to October 2011
Roles & Responsibilities:
Carried out erection & commissioning of field instruments in Chennai Petroleum Corporation is a parent of Indian Oil Corporation.
Involved in Refinery & TTP plant expansion projects of field instruments commissioning & erection
Review of P&ID, Hook up diagram, Instrument index sheet, Junction box layout, cable schedule diagram, as per General Arrangement diagram erection & commission of field instruments
Carried out erection & commissioning of Control system
DCS: ABB AC 800 M, Yokogawa Centum CS 3000, VP & Emerson Ovation, Delta V, ABB AC 800 M.
PLC: Allen Bradley, Siemens, ABB, Delta.
HMI: Panel View, Panel view Plus.
AC Drives: Siemens, Allen Bradley, ABB, Parker, Fuji.
Communication: Control Net, Device Net, Field Bus, Ethernet, Profibus & Modbus.
DP transmitters / Vortex Flow Transmitter
Displacer and Radar Type Level Transmitters for Interface Level measurements
Safety Valves and Rupture Disc
Gas leak detecting monitors and controls
Fire call points and Fire Hydrant systems
pH / conductivity transmitters
Magnetic flow transmitters / Mass Flow Transmitters
Ultrasonic Flow / Level Transmitters
Control Valves and Remote operated valves.
Different types of Pressure / Temperature measuring and control system
PD Meter and Oval Gear Meter for Flow Measurement
CO/CO2/Sox/NOx/O2 Analyzers
Technical Skills
Field Instrument Handled
Instrumentation Engineering
Bachelor of Engineering (Electronics and Instrumentation) Anand Institute of Higher Technology, Anna University, Chennai,
Year: 2006 - 2010
Percentage: 70 % First class
12th
Infant Jesus Matriculation Higher Secondary school, Chennai,
Year: 2006
Percentage: 68.1%
SSLC
Infant Jesus Matriculation Higher Secondary school, Chennai,
Year: 2004
Percentage: 74.36%
Post graduate Diploma in Industrial Automation
Technocrat Automation Solution, Chennai
Post graduate Diploma in Computer Application
Delta Computer Centre, Chennai
Electrical Auto Cadd 2014
Auto cad centre, Chennai
Name: S.Karthikeyan
Father’s Name: T.Srinivasan
Sex: Male
Date of Birth: 29 -09-1988
Other Technical Qualification
Personal Details
Educational Qualification
Instrumentation Engineering
Community: Hindu
Nationality: Indian
Languages Known: Tamil, English, and Hindi (Read, Write, and Speak) I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars. Place:
Chennai S.Karthikeyan
Date:
Declaration