Plant Engineering
Resume:
EZHILARASAN R Email – *****.****@*****.***
Mobile - +91-814*******
SUMMARY
Dedicated production executive with over 5 years’ experience in various manufacturing units. Proven track record of crafting and executing strategies of production plan that reduces conversion costs, improve production. And being a trendsetter increase the production as per maximum capacity of the facility provided by the way of line balancing and process stabilization. Proven abilities to manage the projects mainly in cost reduction. Coordinate the subordinates and align them in single page by good leadership quality. SKILLS
Leadership and Interpersonal skill Problem solving skill
SAP PP &MM Modules MS Office
Production management Budgeting & ROI
Reduction of Conversion cost Instant decision & Solution provider
Project management Material & People management. PROFESSIONAL EXPERIENCE
Sr. Supervisor -Production & planning
Natural Remedies Pvt.Ltd. March 2018 to Present
Bangalore.
Duties and Responsibilities
Managed the entire manufacturing and packing operations of the powder & liquid production facility and delivering 100% PvA consistently on every month.
Mastered in production & scheduling activities and prepare the monthly production plan and delivered 100% as per market requirements.
Analyzed the day to day operations towards the objective of continuously improving the performance metrics up to 20% per quarter.
Improved the 15% OEE by minimizing machine breakdowns & continuous improvements & modifications in technology wise.
Led the budget related activities and data availability like Capex / Opex, conversion cost/ unit, ROI, Manufacturing efficiency, Material usages & Inventory controls.
Reduced the liquid filing conversion cost from 12 to 4 rupee by reducing the cycle time with line balancing.
Ensured the 100% compliance to all internal and external regulatory and quality audits, processes and systems inside the plant. And coordinated with QA/ QC/Engineering department for smooth functioning of the facility.
Coordinated with Stores/Planning department for Resource availability like raw & packing materials for until month end. Coordinated with development team for technical transfer of products from pilot plant to production facility
Demonstrated knowledge on SAP PP, MM modules for roll out the production activities and operational excellence criteria’s.
Delegated to maintain 100% EHS requirements and implementation of safety procedure in Work location and Maintaining the production facility with 100% 5S.
Guided the subordinates according to established policies, standard procedures & data integrity for making them multi skilled.
Improvement Activity for New Plant Extension from commissioning time.
Prepared and reviewed the SOP’s, Batch manufacturing documents and related formats. Pioneer experienced to face GMP, USFDA/EU, FSMS, HALAL, QMS, EMS, OHSAS audits. Supervisor -Production & Planning
Taeyang Metal India Pvt.Ltd., Nov 2015 – March 2018 Chennai.
Duties and Responsibilities
Handled 100+ Manpower per shift in EPS Steering assembly unit.
Responsible to achieve target as per production planning
Monthly Production report monitoring and eliminating the bottle necks.
Coordinating with various department for smooth functioning of production line
Supervising production line activities in accordance with production plan
Plan and implement the training activity for operators and new comers.
To analyze the customer complaint & find root cause & also take necessary action to eliminate the problems
Conduct “Daily Work Meeting” with line leaders & act on gaps between Plan v/s Actual
Implementation of Kaizen, Poke Yoke, & 5S on shop floor
Focus on cost reduction technique and successful implementation by the way of pilot projects.
To ensure adequate 5S activity in the respective areas
Inventory Management & rejection Control.
PERSONAL VITAE
Education : BE Mechanical Engineering (74%), at K S Rangasamy College of Technology in 2015.
Date of Birth : 19-02-1994
Marital Status : Married
Gender : Male
Strengths : Self Motivated, Smart work, Competent& Willingness to learn new things. Linked IN profile : https://www.linkedin.com/in/ezhilarasan-r-36b04393 Date :
Place : (EZHILARASAN R)
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