GANESH S. SURYAWANSHI.

E-mail:adhdpi@r.postjobfree.com Contact Nos.:+919*********. Skipe id – Ganeshsuryawanshi 82

Seeking to shape the essence of an organization in a challenging assignment in…

~ Plastic Injection molding Manufacturing ~

(Injection molding Production / Assembly Operation, Engineering & Development)

PROFESSIONAL SNAPSHOT

Accomplished, resourceful management professional with expertise and 12+ years of exhaustive experience in entire gamut of activities related to Injection molded Plastic product Manufacturing.

Expertise in overall management and control of production output, Quality Rejection, Cost, Safety, team morale.

Skilled in managing productivity; operational efficiencies; capacity utilization; resource planning; manpower utilization; Preventive maintenance planning and scheduling of machine and molds while curtailing costs & expenses across organizations.

Unique blend of expertise in Production & Assembly operation and Engineering & Development of injection molded plastic products coupled with profound training and development skills.

Adept in engineering and development of new and existing product viz. Process development & establishment, Layout & Flow pattern, Line Balancing, Time study, Mold trials, Product change management; Product data management, payback evaluation etc.

Proven track record to increase profitability, streamline workflow and create a team environment to increase productivity.

OPERATIONAL PURVIEW

Processing of different Plastic material –

PC+ABS,PBT.

GPPS, HIPS, SAN, ABS, PMMA

POM (Homo Polymer & Copolymer)

PP-Glass filled, PP- Talk Filled, PP, HDPE, LDPE

Nylon6, Nylon66.

Product Range successfully Manufactured / Molding ( 2 gm. to 4 Kg.).

Successfully handled Injection molding machine from 2000T to 50T (All Electric & Hydraulic system based injection molding machine) of different make.

Operation of Auxiliary Equipment –

YUSIN & YUDO 2 axis / 3 axis Robot,

yodo motan material feeding system,

Scrape Regrind Granulator

Annealing Chamber.

Different types of Hot runner controller

Water Chillier / MTC / Hot & cool system etc.

Engineering & Development, Trial, Qualification, Processe setup of different types of moulds :-

Hot runner mould

Hot runner with cold tip mould

2 Plate – 3 Plate mould

Multi cavity Cold runner mould

CAREER CONTOUR

PENTAGON PLASTIC INDUSTRIES LIMITED.

3 Ajibade oke Street,Ajao Estate,lagos.

From 25/3/2019 to till date.

Pentagon plastic industries ltd. is one of the market leader in the manufacture of plastic household

Products in with large number of machines of different sizes in operation an output in excess of 450

tons per month.PPIL produces a comprehensive range of house hold plastic products which includes

chairs,tables,baskets,babysets,basins,bowls,buckets,colanders,cups,lunch boxes,mugs,household parts.

DESIGNATION – PRODUCTION SHIFT INCHARGE – Injection molding.

Responsibilities:

Lead a team of (25) roll & (110) contract associates including (2) area Injection molding and Assemblies, Material feeding, Scrape grinding as well as support (04) function Quality, Machine maintenance, Mold Maintenance, Engineering & Development.

Handle two injection barrel machines.

Overall management and control of departmental Balance score card or KPI in term of Production output, Quality rejection, Cost reduction, Timely delivery, Safety & morale.

Carrying out analysis rendering solution and technical support to the team to reduced wastage and time loss.

Improve Utilization and production yield and drive competitiveness through productivity improvement.

Analyze material requirement across the plant in term of quality and quantity to avoid any wastage and conduct material reconciliation.

Ensure availability of required resource and monitoring and control of critical inventory.

Identify, Deploy and train required manpower to ensure flawless production operation.

Continuously evaluate and improve the skill of production employee for production expertise, multi skilling, up keeping of machine, Safety and develop sense of economy.

Provide analysis and strategic input to plant manager on utilization, datasheet, wastage, overtime, man power requirement and various projects.

Maintain discipline in the shop floor and ensure safe operation and good housekeeping.

Identifying & solving issues for supplier components that need focused attention in order to reduce rework, rejection PPM & improve productivity and maintain relationships with outside suppliers and vendors.

Coordination with marketing, Purchase, Supply Chain & Vendors for smooth flow of business operations.

Management review meeting presentation & coordination with Plant Head.

PREVIOUS COMPONY WORK EXPERIENCE

Ecorea & Kuroda Electric India Pvt. Ltd. Ranjangaon, PUNE, MAHARASTRA

From 11/6/2013 to 2/3/2019.

Is an ISO 9001/TS 16949 Korean + Japanese MNC organization Its core business is manufacturing of – Injection molded automotive & electronic consumer white good plastic products for Automotive OEMs viz. Nissan, Toyota, Yazaki & Electronic Consumer goods OEMs. – Viz. LG, Sharp, Brandenburg, Zabil etc.

DESIGNATION – SHIFT INCHARGE

Responsibilities:

Production planning control for molding and assembly.

Process set up and process control, New product Trial.

Machine and manpower utilization analysis.

Improve Utilization and production yield and drive competitiveness through productivity improvement.

Production reporting to production manager.

Ensure availability of required resource and monitoring and control of critical inventory.

Identify, Deploy and train required manpower to ensure flawless production operation.

Monitoring of shift activities.

Material management as per production schedule.

Maintain discipline in the shop floor and ensure safe operation and good housekeeping.

Identifying & solving issues for supplier components that need focused attention in order to reduce rework, rejection PPM & improve productivity and maintain relationships with outside suppliers and vendors.

Management review meeting presentation & coordination with shift engineer and supervisors.

Major Achievements:

Improve In house Rejection from 6% to 2.0% through continuous improvement activity viz. startup rejection reduction by improving process repeatability, restructure team, developing fixture to simplify work, standardize work process etc.

Succeeded in reducing assembly idle percentage from 1.6% to 0.9% through LOB & streamlined component flow.

Coordinate in installation and commissioning of 03 Injection molding machine under plant expansion project and conduct new and existing mold trials for customer.

Product successfully Manufactured /Molding for major OEMs viz. LG, Sharp, Brandenburg, Zabil, Nissan, Toyota, Yazaki –

Automotive Electrical Relay Base assembly i.e. Relay base body, Lower cover, Side cover, Connector & other exterior and interior etc.

LCD Back cover & Front cover etc.

AC Inlet Grill, Font Grill, Fan etc.

Washing Machine Tub Outer, Tub Cover, Control panel etc.

Refrigerator Veg. Tray, Water tank, Multi duct, Door End cap etc

Productivity Improved by 8% through process optimization & robot optimization, breakdown reduction.

Reduced overall facility downtime by 10 % by improvement project on Mold change over time reduction, Machine setup time reduction and reduction break down time due to spare and tools.

Cost saving projects through Manpower saving, Electric Power saving, Raw material saving etc.

Implement system for maximum in-house regrind/reprocess material consumption with product quality constraints.

Improve product handling rejection through introduction of product based packaging Trolley & PP Box.

Restructured department man force for better Productivity, Rejection control, Co-ordination between shift, communication and also for man power saving and cost saving.

Successfully utilizing (33) injection molding machine (70T – 2000T) setup with all types of accessories.

OUTDOOR (FOREIGN) TRAINING : Visited south korea for trials of TOYOTA mould’s trials for an automotive industry and training session of 1 month during june 2015.

PREVIOUS COMPONY WORK EXPERIENCE

SAVERA MOLDING PVT.,LTD. RANJANGAON MIDC,PUNE. INDIA.

SINCE 26/6/2005 TO 15/02/2013.

DESIGNATION – AS A SENIOR ENGINEER.

Company Brief:

Fast growing group having state of art manufacturing unit of plastic injection molding shop & assembly shop of refrigerator section.

It is one of big vendor of LG electronics India ltd. for supply of freeze, washing machine & air conditioner parts.

SAVERA also supply of two wheeler molded parts of BAJAJ like PULSER motor bike.

JOB PROFILE:

Installation of plastic injection moulding machines ranging from 80-850 T.

Handled overall activity of moulding shop regarding production, Quality, Mould development, preventive maintenance of machine & mould & stock of Raw material, FG.etc.

Planning mould shop production activity & reporting to Production Manager.

Submitting data regarding shift production, O.E.E. & Rejection with their reasons.

Planning the shift activities to achieve the production targets with customer quality requirements.

Responsible for preparation of Skill- Matrix of down line sub-ordinates.

Optimum utilization of 4M (Man, Machine, Material & Method).

To conduct trials of new developed mould & raw materials.

Responsible for monitoring/practicising Safety, Health & Environmental related norms.

WORK EXPERIENCE:

Previous Employer: Videocon International India ltd. Chitegaon, Aurangabad.

Designation : As a Production Supervisor.

Duration : 17/12/2002 to 10/6/2005.

COMPANY CONTURE

A well known largest consumer electronics company in India. Having Tie-Up with TOSHIBA, SANSUI, AKAI & KENSTAR. It has own products like TV, Audio systems, Refrigerators, Washing machine & Kitchen appliances. It has state of art house injection molding and painting facilities in plastic molding shop.

Job profile:

Handling mould shop production activity & reporting to shift engineer.

Planning the shift activities to achieve the production targets with customer Quality requirement.

Setting of process parameters & trouble shooting of problems.

Overall activities related to production department have been done.

Responsible to 5s at all respective stages in process.

MACHINE HANDLED: INJECTION MOULDING MACHINES.

TOSHIBA : - 650T, 550T & 850T.

WINDSOR : - 300T & 200T.

HAITEN : - 680T, 550T, 400T, 360T, 250T, 200T, 120 & 100T.

L/S : - 650T to 2000T.

WOOJIN SELEX :- 80T to 380T

JONWAI :- 60 T to 500T. Two injection barrel machines.

FERROMATIC MILLACRON :- 200T to 770T . Two injection barrel machines.

PROFESSIONAL DEVELOPMENT

D.M.E. (Diploma in Mechanical Engg.) From Govt .Collage of Polytechnic, Wardha. (Maharashtra.) In 2002 with 62.79%.

CIPET - CENTRAL INSTITUTE OF PLASTIC ENGG.& TECHNOLOGY. Short term course from Aurangabad. In 2009. (Processecing & testing of plastic raw material.)

PERSONAL DOSSIER & MISCELLANEOUS:

Date of Birth: 3 SEPTEMBER 1982.

Marital status: UNMARRIED

Nationality: INDIAN.

Passport no. L6516736.

Permanent Address: GANESH S SURYAWANSHI.

AT POST – GORDKHEDE.

TQ- PACHORA,

DIST- JALGAON, MAHARASHTRA.

INDAI.

Mob no – 097********.

DECLARATION.

I hereby declare that the above given information is true to the best of my knowledge and belief.

Pune (Maharashtra).

India. Yours sincerely,

Ganesh suryawanshi.

CORE COMPETENCIES

Injection moulding

Production management

Productivity/Process Improvements

Trouble Shooting

Quality assurance

Engineering & Development

Training and Development

Team management

Product costing

Cost Optimization

Vendor development

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